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The accumulation of unmanaged plastic waste in the environment has a devastating impact upon marine life and human health. Catalytic and thermal pyrolysis are promising technologies toward the efficient utilization of plastic waste. Yet, the processing of polymers, such as polyvinyl chloride (PVC), that decompose into corrosive compounds remains a major challenge. In this work, we employ density functional theory (DFT) and thermogravimetric analysis (TGA) to explore the elementary chemical steps that underpin the thermal decomposition of PVC. We determine that the dehydrochlorination reaction (i.e., 1 st stage of thermal decomposition) begins in tertiary chloride defects and propagates via HCl–mediated autocatalysis of internal allylic (IA) chloride groups. The latter groups, when in the vicinity of π–conjugated polymer segments, release HCl in a facile manner. We predict that other compounds, including hydrogen halides and H 2 O could also catalyze PVC’s dehydrochlorination. We suggest that hydrogen halides are the most efficient catalysts for this process, while other compounds like H 2 O may slow down the dehydrochlorination compared to purely HCl-catalyzed process, because of the dilution of the produced HCl. This result is corroborated by TGA experiments. Additionally, we study the thermochemistry and kinetics of polyene chain crosslinking and the formation of aromatics. The former reaction proceeds in parallel with the dehydrochlorination process (i.e., during the 1 st stage of thermal decomposition), whilst the latter may occur at high temperatures (i.e., during the 2 nd stage of thermal decomposition). This work contributes to the fundamental understanding of molecular scale phenomena that take place during PVC pyrolysis.

The chemical recycling of cellulosic fibres may represent a next-generation fibre–fibre recycling system for cotton textiles, though remaining challenges include how to accommodate fibre blends, dyes, wrinkle-free finishes, and other impurities from finishing. These challenges may disrupt the regeneration process steps and reduce the fibre quality. This study examines the impact on regenerated viscose fibre properties of a novel alkaline/acid bleaching sequence to strip reactive dyes and dimethyloldihydroxyethyleneureas (DMDHEU) wrinkle-free finish from cotton textiles. Potentially, such a bleaching sequence could advantageously be integrated into the viscose process, reducing the costs and environmental impact of the product. The study investigates the spinning performance and mechanical properties (e.g., tenacity and elongation) of the regenerated viscose fibres. The alkaline/acid bleaching sequence was found to strip the reactive dye and DMDHEU wrinkle-free finish from the cotton fabric, so the resulting pulp could successfully be spun into viscose fibres, though the mechanical properties of these fibres were worse than those of commercial viscose fibres. This study finds that reactive dyes and DMDHEU wrinkle-free finish affect the viscose dope quality and the regeneration performance. The results might lead to progress in overcoming quality challenges in cellulosic chemical recycling.

Chemical advances are increasing the proportion of polymer waste that can be recycled The environmental consequences of plastic solid waste are visible in the ever-increasing levels of global plastic pollution both on land and in the oceans. But although there are important economic and environmental incentives for plastics recycling, end-of-life treatment options for plastic solid waste are in practice quite limited. Presorting of plastics before recycling is costly and time-intensive, recycling requires large amounts of energy and often leads to low-quality polymers, and current technologies cannot be applied to many polymeric materials. Recent research points the way toward chemical recycling methods with lower energy requirements, compatibilization of mixed plastic wastes to avoid the need for sorting, and expanding recycling technologies to traditionally nonrecyclable polymers.

The vast majority of commodity plastics do not degrade and therefore they permanently pollute the environment. At present, less than 20% of post-consumer plastic waste in developed countries is recycled, predominately for energy recovery or repurposing as lower-value materials by mechanical recycling. Chemical recycling offers an opportunity to revert plastics back to monomers for repolymerization to virgin materials without altering the properties of the material or the economic value of the polymer. For plastic waste that is either cost prohibitive or infeasible to mechanically or chemically recycle, the nascent field of chemical upcycling promises to use chemical or engineering approaches to place plastic waste at the beginning of a new value chain. Here state-of-the-art methods are highlighted for upcycling plastic waste into value-added performance materials, fine chemicals and specialty polymers. By identifying common conceptual approaches, we critically discuss how the advantages and challenges of each approach contribute to the goal of realizing a sustainable plastics economy. Methods for the transformation of plastics into materials with value, known as plastic waste upcycling, are outlined, and their advantages and challenges in terms of a sustainable plastics economy are discussed.

The global plastics crisis has recently focused scientists’ attention on finding technical solutions for the ever-increasing oversupply of plastic waste. Black plastic is one of the greatest contributors to landfill waste, because it cannot be sorted using industrial practices based on optical reflection. However, it can be readily upcycled into carbon nanotubes (CNTs) using a novel liquid injection reactor (LIR) chemical vapor deposition (CVD) method. In this work, CNTs were formed using black and white polystyrene plastics to demonstrate that off-the-shelf materials can be used as feedstock for growth of CNTs. Scanning electron microscopy analysis suggests the CNTs from plastic sources improve diameter distribution homogeneity, with slightly increased diameters compared with control samples. Slight improvements in quality, as determined by Raman spectroscopy of the D and G peaks, suggest that plastics could lead to increased quality of CNTs. A small device was constructed as a demonstrator model to increase impact and public engagement.

Disposal of plastic waste has become a widely discussed issue, due to the potential environmental impact of improper waste disposal. Polyethylene terephthalate (PET) packaging accounted for 44.7% of single-serve beverage packaging in the US in 2021, and 12% of global solid waste. A strategic solution is needed to manage plastic packaging solid waste. Major beverage manufacturers have pledged to reduce their environmental footprint by taking steps towards a sustainable future. The PET bottle has several properties that make it an environmentally friendly choice. The PET bottle has good barrier properties as its single-layer, mono-material composition allows it to be more easily recycled. Compared to glass, the PET bottle is lightweight and has a lower carbon footprint in production and transportation. With modern advancements to decontamination processes in the recycling of post-consumer recycled PET (rPET or PCR), it has become a safe material for reuse as beverage packaging. It has been 30 years since the FDA first began certifying PCR PET production processes as compliant for production of food contact PCR PET, for application within the United States. This article provides an overview of PET bottle-to-bottle recycling and guidance for beverage manufacturers looking to advance goals for sustainability.

Plastics are key components of almost any technology today. Although their production consumes substantial feedstock resources, plastics are largely disposed of after their service life. In terms of a circular economy 1 – 8 , reuse of post-consumer sorted polymers (‘mechanical recycling’) is hampered by deterioration of materials performance 9 , 10 . Chemical recycling 1 , 11 via depolymerization to monomer offers an alternative that retains high-performance properties. The linear hydrocarbon chains of polyethylene 12 enable crystalline packing and provide excellent materials properties 13 . Their inert nature hinders chemical recycling, however, necessitating temperatures above 600 degrees Celsius and recovering ethylene with a yield of less than 10 per cent 3 , 11 , 14 . Here we show that renewable polycarbonates and polyesters with a low density of in-chain functional groups as break points in a polyethylene chain can be recycled chemically by solvolysis with a recovery rate of more than 96 per cent. At the same time, the break points do not disturb the crystalline polyethylene structure, and the desirable materials properties (like those of high-density polyethylene) are fully retained upon recycling. Processing can be performed by common injection moulding and the materials are well-suited for additive manufacturing, such as 3D printing. Selective removal from model polymer waste streams is possible. In our approach, the initial polymers result from polycondensation of long-chain building blocks, derived by state-of-the-art catalytic schemes from common plant oil feedstocks, or microalgae oils 15 . This allows closed-loop recycling of polyethylene-like materials. Polycarbonates and polyesters with materials properties like those of high-density polyethylene can be recycled chemically by depolymerization to their constituent monomers, re-polymerization yielding material with uncompromised processing and materials properties.

Fibre-reinforced epoxy composites are well established in regard to load-bearing applications in the aerospace, automotive and wind power industries, owing to their light weight and high durability. These composites are based on thermoset resins embedding glass or carbon fibres 1 . In lieu of viable recycling strategies, end-of-use composite-based structures such as wind turbine blades are commonly landfilled 1 – 4 . Because of the negative environmental impact of plastic waste 5 , 6 , the need for circular economies of plastics has become more pressing 7 , 8 . However, recycling thermoset plastics is no trivial matter 1 – 4 . Here we report a transition-metal-catalysed protocol for recovery of the polymer building block bisphenol A and intact fibres from epoxy composites. A Ru-catalysed, dehydrogenation/bond, cleavage/reduction cascade disconnects the C(alkyl)–O bonds of the most common linkages of the polymer. We showcase the application of this methodology to relevant unmodified amine-cured epoxy resins as well as commercial composites, including the shell of a wind turbine blade. Our results demonstrate that chemical recycling approaches for thermoset epoxy resins and composites are achievable. The authors report a transition-metal-catalysed protocol for recovery of polymer building block bisphenol  A and intact fibres from epoxy composites, demonstrating that chemical recycling approaches for thermoset epoxy resins and composites are achievable.

Closed-loop chemical recycling provides a solution to the end-of-use problem of synthetic polymers. However, it remains a major challenge to design dynamic bonds, capable of effective bonding and reversible cleaving, for preparing chemically recyclable cross-linked polymers. Herein, we report a dynamic maleic acid tertiary amide bond based upon reversible amidation reaction between maleic anhydrides and secondary amines. This dynamic bond allows for the construction of polymer networks with tailorable and robust mechanical properties, covering strong elastomers with a tensile strength of 22.3 MPa and rigid plastics with a yield strength of 38.3 MPa. Impressively, these robust polymeric materials can be completely depolymerized in an acidic aqueous solution at ambient temperature, leading to efficient monomer recovery with >94% separation yields. Meanwhile, the recovered monomers can be used to remanufacture cross-linked polymeric materials without losing their original mechanical performance. This work unveils a general approach to design polymer networks with tunable mechanical performance and closed-loop recyclability, which will open a new avenue for sustainable polymeric materials. Closed-loop chemical recycling provides a solution to the end-of-use problem of synthetic polymers but the design of dynamic bonds for preparing chemically recyclable cross-linked polymers remains challenging. Here, the authors report a dynamic reversible amidation reaction between maleic anhydrides and secondary amines.

Continual reduction of landfill space along with rising CO2 levels and environmental pollution, are global issues that will only grow with time if not correctly addressed. The lack of proper waste management infrastructure means gloablly commodity plastics are disposed of incorrectly, leading to both an economical loss and environmental destruction. The bioaccumulation of plastics and microplastics can already be seen in marine ecosystems causing a negative impact on all organisms that live there, ultimately microplastics will bioaccumulate in humans. The opportunity exists to replace the majority of petroleum derived plastics with bioplastics (bio-based, biodegradable or both). This, in conjunction with mechanical and chemical recycling is a renewable and sustainable solution that would help mitigate climate change. This review covers the most promising biopolymers PLA, PGA, PHA and bio-versions of conventional petro-plastics bio-PET, bio-PE. The most optimal recycling routes after reuse and mechanical recycling are: alcoholysis, biodegradation, biological recycling, glycolysis and pyrolysis respectively.