Journal Article

Effects of Inflow Deflection Angle on the Stall Formation Mechanism and Flow Field Structure in a Vertical Axial-Flow Pump

Lu, Jiaxing, Zhang, Guangjian, Liu, Jinhe, Li, Yanjun, Hu, Qixiang, Meng, Fan

2025

Overview

The influence of inflow angle on the stall characteristics of a vertical axial flow pump is investigated numerically by solving the unsteady Reynolds-averaged Navier–Stokes equations. The study predicts both performance parameters and internal flow structures under varying inflow conditions. It is found that as the deflection angle decreases, both the critical and deep stall points shift toward higher flow rates. For the −30° scheme, the design efficiency and design head decrease by 16.27% and increase by 19.59%, respectively, compared to the 0° scheme. As stall develops, an axisymmetric blockage region forms at the impeller inlet, which reduces axial velocity and increases the impeller’s angle of attack. Under design conditions, a smaller deflection angle exacerbates boundary layer separation near the blade leading edge, thereby weakening the local work capacity and intensifying turbulent dissipation. Furthermore, although a reduced deflection angle promotes an earlier onset of stall, it also leads to a decrease in the instability intensity of the stall flow field. These results reveal a critical trade-off: while a smaller deflection angle promotes an earlier stall onset, it effectively mitigates the intensity of stall instability, providing crucial guidance for optimizing the hydraulic design and operational stability of vertical axial flow pumps.

• Publisher: MDPI AG
• Subject: Angle of attack / axial flow pump device / Axial flow pumps / Boundary layers / Comparative analysis / Deflection / Design optimization / Efficiency / Flow separation / Force and energy / Impellers / Inflow / Internal flow / numerical simulation / Optimization / Reynolds averaged Navier-Stokes method / Shear strain / stall condition / Turbulence models / Velocity / Vortices / Work capacity