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23 result(s) for "Calovi, Massimo"
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Recent Advances in Bio-Based Wood Protective Systems: A Comprehensive Review
This review emphasizes the recent ongoing shift in the wood coating industry towards bio-based resources and circular economy principles, promoting eco-friendly alternatives. In addressing wood’s vulnerabilities, this study investigates the use of natural compounds and biopolymers to enhance wood coatings. These materials contribute to protective matrices that safeguard wood surfaces against diverse challenges. Essential oils, vegetable oils, and bio-based polymers are explored for their potential in crafting eco-friendly and durable coating matrices. Furthermore, this review covers efforts to counter weathering and biological decay through the application of various natural compounds and extracts. It evaluates the effectiveness of different bio-based alternatives to traditional chemical preservatives and highlights promising candidates. This review also delves into the incorporation of sustainable pigments and dyes into wood coatings to enhance both protective and aesthetic qualities. Innovative pigments are able to provide visually appealing solutions in line with sustainability principles. As the wood coating industry embraces bio-based resources and the circular economy, researchers are actively developing protective solutions that encompass the coating matrix, preservatives, bio-based fillers, and natural-pigment dyes. This review showcases the continuous efforts of academia and industry to enhance wood coatings’ effectiveness, durability, and sustainability, while maintaining their aesthetic appeal.
Introducing a Novel Application of Bio-Based Fillers Based on Rice Bran Wax Infused with Green Tea: Transitioning from a Cosmetic Additive to a Multifunctional Pigment for Wood Paints
This study aims to assess the functionality of a bio-derived additive, comprising rice bran wax infused with green tea, as an environmentally sustainable and adaptable pigment for wood coatings. Additionally, the effectiveness of the bio-based additive, in conjunction with a specialized UV absorber to enhance color consistency under harsh conditions, was examined. Aesthetic impact was analyzed through evaluations of color, gloss, and surface roughness. Moreover, the stability of the wax-based powder in aggressive environments was characterized by subjecting samples to UV-B and climatic chamber exposure. The barrier properties of the additive were investigated using a water uptake test and contact angle measurements, while liquid resistance tests were conducted to gauge its efficacy. Lastly, the protective role of the bio-based additive was analyzed through scrub tests and surface analysis using scanning electron microscopy. Findings underscored the versatility of the green additive as a multifunctional pigment, offering not only color enhancement but also robust protective capabilities. Its unique combination of color, mattifying effect, barrier enhancement, and protective function position it as an attractive bio-based additive for wood coatings with functional applications.
Porcelain Enamel Coatings for Building Façades
Materials used for building façades should combine aesthetics with functionality and durability. Vitreous enamels are a class of inorganic coatings, with a glossy and brilliant aspect, as well as high chemical resistance and protective properties. This study aimed to investigate the potentiality of enamel coatings for use in the architectural field. Different accelerated tests were carried out on enamel steel panels to test their durability and resistance to natural aggressive conditions (corrosive atmosphere and basic pH conditions, UV radiation, and pollution) and to mechanical damages. Two colors were chosen, red and white, to determine the effect of the addition of diverse pigments. Paints were employed as reference coating protection systems, as they currently serve as the standard for building façade design. Compared to paints, the enamel panels presented better corrosion protection, with higher adhesion to the steel substrate and stable aesthetic properties during the conducted tests, both in terms of color and gloss. Nevertheless, the white coating exhibited superior color stability, likely attributable to the presence of Se- and Cd-based pigments in the red coating. These pigments are known to be more prone to degradation. Overall, this work showed that porcelain enamels display good functional and aesthetic qualities, which make them suitable for use in the cladding of buildings and as transport infrastructure elements.
Eco-Friendly Multilayer Coating Harnessing the Functional Features of Curcuma-Based Pigment and Rice Bran Wax as a Hydrophobic Filler
This work aims to highlight the multiple features shown by curcuma-based pigment and rice bran wax, which can be selectively employed as bio-based additives for the realization of multilayer wood coatings with multiple functionalities, harnessing the capabilities of the two environmentally friendly fillers, in line with current environmental sustainability trends. The role of the two green materials on the morphology of the composite layers was examined through observations employing scanning electron and optical microscopy, revealing a strong alteration of the film’s appearance, both its color and reflectivity. Additionally, their influence on the paint’s resilience was assessed by exposing the samples to UV-B radiation and consecutive thermal shocks. The coating displayed a clear and uniform change in color because of substantial curcuma powder photo-degradation but it remained exceptionally stable when subjected to thermal stresses. Moreover, the protective properties of the coatings were evaluated by conducting liquid resistance tests and water uptake tests, while the hardness and the abrasion resistance of the coatings were assessed to evaluate the effect of the additives on the mechanical properties of the coatings. In conclusion, this study showcases the promising joint action of curcuma-based pigment and rice bran wax in multilayer coatings. This combination offers vibrant yellow tones and an appealing appearance to the paint, enhances the surface’s water-repellent properties, and improves the mechanical resistance of the coatings.
Durability and Thermal Behavior of Functional Paints Formulated with Recycled-Glass Hollow Microspheres of Different Size
This study aims to assess the effect of hollow glass microspheres of different sizes derived from glass industry waste on the durability and thermal behavior of waterborne paint. The coatings were characterized by electron microscopy to investigate the distribution of the spheres and their influence on the layer morphology. The impact of the various glassy spheres on the mechanical feature of the coatings was assessed using the Buchholz hardness test and the Scrub abrasion test. The role of the spheres in altering the durability of the samples was analyzed by the salt spray exposure test and the electrochemical impedance spectroscopy measurements. Finally, a specific accelerated degradation test was carried out to explore the evolution of the thermal behavior of the composite coatings. Ultimately, this work revealed the pros and cons of using hollow glass spheres as a multifunctional paint filler, highlighting the size of the spheres as a key parameter. For example, spheres with adequate size (25–44 µm), totally embedded in the polymeric matrix, are able to reduce the thermal conductivity of the coating avoiding local heat accumulation phenomena.
Assessing the Impact of Sepiolite-Based Bio-Pigment Infused with Indigo Extract on Appearance and Durability of Water-Based White Primer
The objective of this study is to evaluate how two varying amounts of sepiolite-based powder, infused with indigo extract, affect the appearance and durability of a water-based, white primer. To examine the influence of this eco-friendly pigment on the coatings’ overall appearance, assessments were performed for color, gloss, and surface roughness. Additionally, the coatings were investigated through optical and electron microscopic observations, to evaluate the distribution of the pigment within the polymer matrix. The effect of the pigment on the coating’s durability was assessed through accelerated tests, including exposure in a salt spray chamber and a UV-B chamber. These tests aimed to evaluate the emergence of defects and changes in the appearance of the samples over time. Furthermore, the impact of different quantities of sepiolite-based powder on the coating’s ability to act as a barrier was assessed using liquid resistance tests and contact angle measurements. These evaluations aimed to understand how the coating responded to various liquids and its surface properties concerning repellency or absorption. In essence, this study underscores the considerable influence of the eco-friendly pigment, demonstrating its capacity to introduce unique color and texture variations in the paint. Moreover, the inclusion of the pigment has enhanced the coating’s color stability, its ability to act as a barrier, and its overall durability when exposed to harsh environments.
Powder Coating for Healthcare Aluminum Packaging
Restrictive regulations concerning the toxicity of certain compounds and the use and disposal of solvents present in the liquid epoxy protection system have been analyzed in this work to evaluate powder coatings as an alternative in the protection of aerosol aluminum cans, which are employed in cosmetics and pharmaceutical product packaging. In this paper, the chemical resistance of polyester and mixed epoxy-polyester powder coatings is assessed, considering different aggressive environments employed in healthcare commercial products. The samples’ performances are also compared with the currently used liquid organic coatings. The pack test has been used to evaluate the protective system behavior in contact with both the liquid and the gaseous part of the cosmetic product. However, the visual observation, required by the test, enabled the highlight of only very evident degradation phenomena. The chemical resistance of the powder coatings has proved to be appropriate only for less aggressive environment, where the critical compounds are propellants, propane, butane and isobutane. When exposed to other environments containing alcohol, water and dimethyl ether, most samples have been susceptible to layer degradation phenomena. Polyester layers lose their corrosion protection properties. Epoxy systems, instead, result more performant than polyester resins, but they particularly suffer from the contact with dimethyl ether.
The impact of stainless steel flakes as a novel multifunctional pigment for wood coatings
The purpose of this research was to determine the influence of three different amounts of stainless steel flakes on the aesthetic features and durability of a waterborne wood paint. Colorimetric measurements and optical microscope observations were employed to assess the impact of this novel pigment on the overall appearance of the coatings. The effect of the different amounts of metallic flakes on the durability of the layers was evaluated by subjecting the samples to UV-B radiation and cyclic thermal shocks, performing infrared spectroscopy analysis, colorimetric inspections, and adhesion test. In addition, the influence of the filler concentration on the coating barrier efficiency was assessed through the liquid resistance and water uptake tests. Moreover, Buchholz hardness indentation test and the scrub test were conducted to quantify the impact of the flakes on the mechanical characteristics of the coatings, such as hardness and abrasion resistance. Finally, the thermal test evidenced a specific role of the flake amount in altering the thermal behavior of the coatings. Ultimately, this work highlights the attractive effect of stainless steel flakes, which are capable of providing an intense coloring and specific aesthetic features to the paint, preserving the surface's barrier-protective properties, increasing the abrasion resistance of the composite layer, and influencing the thermal behavior of the coating.
Functional Olive Pit Powders: The Role of the Bio-Based Filler in Reducing the Water Uptake Phenomena of the Waterborne Paint
In this study, olive pit powders were added to a polyurethane-acrylate paint for examining the impact of two alternative functionalization processes in increasing the filler hydrophobicity in an effort to increase the durability of the paint. In order to look into potential changes in morphology and appearance owing to the surface conversion treatments of the two bio-based additives, the coatings were examined using electron microscopy and colorimetric tests. The coating’s resilience and the hydrophobic/hydrophilic role of the fillers were evaluated by salt spray chamber exposure, contact angle measurements, paint liquid resistance, UV-B exposure, and electrochemical impedance spectroscopy measurements, which highlighted the reduction in water absorption inclination of the filler made of lignocellulose due to the silane and wax functionalization. This study demonstrated that the bio-based filler, if properly functionalized, can actually be implemented as multifunctional pigment in waterborne paints, giving specific aesthetic characteristics, but also improving the barrier performance of the polymeric matrix and increasing the durability of the composite coating.
Impact of High Concentrations of Cellulose Fibers on the Morphology, Durability and Protective Properties of Wood Paint
This work aims to reveal the effect of a high amount of cellulose fibers on the durability and protective behavior of a bio-based wood paint. The influence of the filler on the morphology of the coatings was investigated by scanning electron microscopy observations, while the durability of the paint was evaluated by exposing the samples to UV-B radiation and continuous thermal shocks. Infrared spectroscopy analysis, colorimetric inspections, adhesion tests and scanning electron microscope observations were employed to assess the role of the high concentrations of fillers in affecting the resilience of the acrylic matrix. Moreover, the impact of the filler on the barrier performance of the coatings was estimated using a liquid resistance test and a water uptake test. Finally, the mechanical properties of hardness and abrasion resistance of the layers were evaluated by means of the Buchholz Hardness Indentation test and the Scrub test. Ultimately, this study demonstrates the pros and cons of using large amounts of cellulose fibers as filler in wood paint: the work warns against the excessive use of these fibers, which need a threshold limit so as not to significantly change the coating’s structure and thereby weaken its protective properties.