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The study investigated the effect of sebacate as a corrosion inhibitor for acrylic-coated steel. Specifically, it examined its impact on mitigating a frequent case of paint delamination, known as filiform corrosion (FFC), through a chosen weathering test designed to stress the degradation of the produced samples. Sebacate was demonstrated to be an efficient organic molecule for enhancing the corrosion resistance of steel. This efficacy was evaluated through electrochemical characterization based on electrochemical impedance spectroscopy measurements and potentiodynamic polarization curves, including the application of an FFC susceptibility prediction methodology based on measurements obtained in FFC-simulated electrolytes. An inhibition efficiency of 98% was measured in near-neutral saline solutions compared to conditions lacking inhibitor presence. During FFC simulation, the primary effect observed was associated with a reduction in cathodic activity evolution. Furthermore, a significant reduction in corrosion creep evolution of 35% was found. These experimental findings aligned closely with the outcomes projected by the simulated investigations.

Coatings incorporating nanoparticles of molybdenum and tungsten disulfide (MoS2 and WS2)—known for their lubricating properties—are applied to orthodontic stainless steel wires to verify if there is an improvement in terms of tribological properties during the sliding of the wire along the bracket. To simulate in vitro sliding of the wire along the bracket and evaluate friction 0.019 × 0.025 inches orthodontic stainless steel (SS) wires were subjected to the application, by electrodeposition, of Ni, Ni + MoS2, and Ni + WS2. The samples produced were analyzed with scanning electron microscopy and assessment of resistance to bending. Thirty-two test conditions have been analyzed, arising from the combination of four types of coatings (SS bare wires and strings with three types of coating), two types of self-ligating bracket (Damon Q, Ormco and In-Ovation R, GAC International), two bracket-wire angles (0° and 5°), two environments (dry and wet). Analyses carried out on the samples show acceptable coatings incorporating MoS2 and WS2 and a resistance of coatings after a minimum bending. In “dry conditions” a statistically significant decrease in friction occurs for wires coated with MoS2 and WS2 if associated with the In-Ovation bracket. In “wet conditions” this decrease is observed only in isolated test conditions. Analysis of the wires after sliding tests show little wear of the applied coatings. Nanoparticles are acceptable and similar in their behavior. Improvements in terms of friction are obtained pairing coatings incorporating MoS2 and WS2 with the In-Ovation bracket in dry conditions.

Many technologically advanced materials and components are characterized by surfaces with special coatings. The role of the coatings is not only the traditional one (protection and aesthetics), but, in addition, new advanced functions are required, such as special mechanical, chemical, electrical, and optical functions. A wide range of coating technologies offer the possibility to produce advanced and selected surface properties, such as hydrophobic or hydrophilic coatings, non-stick and easy-to-clean coatings, anti-freeze or anti-fogging coatings, scratch-resistant coatings, and anti-microbial coatings, etc. In particular, organic–inorganic hybrid coatings are very promising materials for new coatings functionalization and applications in many different industrial fields. The aim of this Special Issue is to provide an update of the most advanced research in the design, synthesis, and development of hybrid coatings/thin films, and their applications for surface functionalization, showing the innovation trends and promoting further research in this area.

Organic coatings have shown an impressive evolution in recent years, both scientifically and technologically. Nanotechnology and surface science allows the development of multifunctional materials combining different properties, such as corrosion protective actions, aesthetical functions, hydrophobic properties, and self-healing ability. In addition, recent advances in experimental techniques and the attention to environmental issues are pushing to develop new systems, joining advanced performance with high sustainability. The aim of this Special Issue is to provide an update on the most advanced research in this area, showing the innovation trends and promoting further research for better properties of new coatings materials.

Corrosion properties of two Al–Si alloys processed by Rheo-high pressure die cast (HPDC) method were examined using polarization and electrochemical impedance spectroscopy (EIS) techniques on as-cast and ground surfaces. The effects of the silicon content, transverse and longitudinal macrosegregation on the corrosion resistance of the alloys were determined. Microstructural studies revealed that samples from different positions contain different fractions of solid and liquid parts of the initial slurry. Electrochemical behavior of as-cast, ground surface, and bulk material was shown to be different due to the presence of a segregated skin layer and surface quality.

This study analyzes the limitations of the low-frequency EIS impedance modulus as a tool to describe the protective properties of organic coatings subjected to accelerated aging tests. Acrylic clear-coated steel and hot-dip galvanized steel were exposed to accelerated test methods such as the neutral salt spray chamber and the Prohesion test for up to 2000 and 3000 h, respectively. During exposure, the protective properties of the coatings were monitored by EIS and visual inspection. We observed a significant discrepancy between the measured impedance modulus in the low frequency range (|Z0.01Hz|), and the actual deterioration of the metal–paint interface. The degradation of the two painted substrates is independent of the accelerated test considered. The |Z0.01Hz| values do not represent the actual degradation state of the metal–polymer interface. The manuscript discusses the reasons for the lack of agreement between EIS and visual inspection. The limitations of using the low-frequency EIS impedance modulus to describe the protective properties of organic coatings are highlighted, and several cautions for interpreting the raw EIS data are suggested. The reliability of possible thresholds of |Z0.01Hz| (e.g., failure below 106 ohm∙cm2) to define the protective performance of the coating turned out to be misleading.

Overly fast corrosion degradation of biodegradable magnesium alloys has been a major problem over the last several years. The development of protective coatings by using biocompatible, biodegradable, and non-toxic material such as chitosan ensures a reduction in the rate of corrosion of Mg alloys in simulated body fluids. In this study, chitosan/TiO2 nanocomposite coating was used for the first time to hinder the corrosion rate of Mg19Zn1Ca alloy in Hank’s solution. The main goal of this research is to investigate and explain the corrosion degradation mechanism of Mg19Zn1Ca alloy coated by nanocomposite chitosan-based coating. The chemical composition, structural analyses, and corrosion tests were used to evaluate the protective properties of the chitosan/TiO2 coating deposited on the Mg19Zn1Ca substrate. The chitosan/TiO2 coating slows down the corrosion rate of the magnesium alloy by more than threefold (3.6 times). The interaction of TiO2 (NPs) with the hydroxy and amine groups present in the chitosan molecule cause their uniform distribution in the chitosan matrix. The chitosan/TiO2 coating limits the contact of the substrate with Hank’s solution.

The electrochemical behavior of a low silicon aluminum alloy cast by the conventional and rheo-high-pressure die cast processes is evaluated using polarization test and electrochemical impedance spectroscopy in 0.01 M, 0.05 M, 0.1 M, and 0.6 M sodium chloride solutions. Compared to the conventional high-pressure die cast process, rheocasting introduces some alterations in the microstructure including the presence of aluminum grains with different sizes, formed at different solidification stages. According to the results of the anodic polarization test, conventional cast and rheocast samples show similar breakdown potentials. However, the rheocast samples present enhanced oxygen reduction kinetics compared to the conventional cast sample. Based on scanning electron microscopy examinations, localized microgalvanic corrosion is the main corrosion mechanism for both alloys and it initiates at the interface of aluminum with iron-rich intermetallic particles which are located inside the eutectic regions. The corrosion further develops into the eutectic area. Although the rate of the cathodic reaction can be influenced by the semisolid microstructure, according to the results of anodic polarization and electrochemical impedance spectroscopy tests, the corrosion behavior is not meaningfully affected by the casting process.

Overly fast corrosion degradation of biodegradable magnesium alloys has been a major problem over the last several years. The development of protective coatings by using biocompatible, biodegradable, and non-toxic material such as chitosan ensures a reduction in the rate of corrosion of Mg alloys in simulated body fluids. In this study, chitosan/TiO nanocomposite coating was used for the first time to hinder the corrosion rate of Mg19Zn1Ca alloy in Hank's solution. The main goal of this research is to investigate and explain the corrosion degradation mechanism of Mg19Zn1Ca alloy coated by nanocomposite chitosan-based coating. The chemical composition, structural analyses, and corrosion tests were used to evaluate the protective properties of the chitosan/TiO coating deposited on the Mg19Zn1Ca substrate. The chitosan/TiO coating slows down the corrosion rate of the magnesium alloy by more than threefold (3.6 times). The interaction of TiO (NPs) with the hydroxy and amine groups present in the chitosan molecule cause their uniform distribution in the chitosan matrix. The chitosan/TiO coating limits the contact of the substrate with Hank's solution.

Overly fast corrosion degradation of biodegradable magnesium alloys has been a major problem over the last several years. The development of protective coatings by using biocompatible, biodegradable, and non-toxic material such as chitosan ensures a reduction in the rate of corrosion of Mg alloys in simulated body fluids. In this study, chitosan/TiO[sub.2] nanocomposite coating was used for the first time to hinder the corrosion rate of Mg19Zn1Ca alloy in Hank’s solution. The main goal of this research is to investigate and explain the corrosion degradation mechanism of Mg19Zn1Ca alloy coated by nanocomposite chitosan-based coating. The chemical composition, structural analyses, and corrosion tests were used to evaluate the protective properties of the chitosan/TiO[sub.2] coating deposited on the Mg19Zn1Ca substrate. The chitosan/TiO[sub.2] coating slows down the corrosion rate of the magnesium alloy by more than threefold (3.6 times). The interaction of TiO[sub.2] (NPs) with the hydroxy and amine groups present in the chitosan molecule cause their uniform distribution in the chitosan matrix. The chitosan/TiO[sub.2] coating limits the contact of the substrate with Hank’s solution.