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This paper presents a novel wayside rail monitoring system for real-time detection and quantification of rail surface cracks with sub-millimeter precision. The core innovation lies in mounting piezoelectric transducers on the web of the rail—an unconventional and practical location that avoids interference with wheel passages while enabling continuous monitoring in real-world conditions. Moreover, to directly quantify crack depth, a customized signal processing pipeline is developed, employing surface acoustic waves (SAWs) and incorporating a parallel reference transducer pair mounted on an undamaged rail section for calibration. This auxiliary pair provides a real-time calibration baseline, improving measurement robustness and accuracy. The method is experimentally validated on rail samples and verified through metallographic analysis. This approach enables condition-based maintenance by improving detection accuracy and offers the potential to reduce operational costs and enhance railway safety.

Inductive thermography is a non-destructive testing method, whereby the specimen is slightly heated with a short heating pulse (0.1–1 s) and the temperature change on the surface is recorded with an infrared (IR) camera. Eddy current is induced by means of high frequency (HF) magnetic field in the surface ‘skin’ of the specimen. Since surface cracks disturb the eddy current distribution and the heat diffusion, they become visible in the IR images. Head checks and squats are specific types of damage in railway rails related to rolling contact fatigue (RCF). Inductive thermography can be excellently used to detect head checks and squats on rails, and the method is also applicable for characterizing individual cracks as well as crack networks. Several rail pieces with head checks, with artificial electrical discharge-machining (EDM)-cuts and with a squat defect were inspected using inductive thermography. Aiming towards rail inspection of the track, 1 m long rail pieces were inspected in two different ways: first via a ‘stop-and-go’ technique, through which their subsequent images are merged together into a panorama image, and secondly via scanning during a continuous movement of the rail. The advantages and disadvantages of both methods are compared and analyzed. Special image processing tools were developed to automatically fully characterize the rail defects (average crack angle, distance between cracks and average crack length) in the recorded IR images. Additionally, finite element simulations were used to investigate the effect of the measurement setup and of the crack parameters, in order to optimize the experiments.

Residual stresses play a crucial role in the maintenance and longevity of engineering structures. However, continuous monitoring of these stresses remains a challenge due to cost, implementation complexity, and reliability concerns. The present contribution proposes a novel method for continuous long-term residual stress monitoring by tracking the effect of residual stress changes on the propagation velocity of surface acoustic waves (SAWs) due to the acoustoelastic effect via a fixed setup of piezoelectric patch transducers (PETs). The applicability of patch transducers to stress measurement using SAW was experimentally validated using tensile and bending tests on 25CrMo4 (1.7218) steel specimens. The tensile tests exhibited a consistent decrease in wave velocity with increasing stress, enabling straightforward determination of the acoustoelastic coefficient (AEC). The bending tests confirmed the method’s applicability, highlighting the need for multiple excitation frequencies to improve reliability and detect inconsistencies. Finally, it is briefly outlined how to separate residual and load stresses during long-term measurements. The results demonstrate that this approach provides a cost-effective solution for continuous monitoring of residual stresses in metallic materials, offering potential applications in structural health monitoring and predictive maintenance.

Inductive thermography is an NDT method, which can be excellently used to inspect long metallic specimens (such as railway tracks) to detect surface defects. Aiming at the inspection of railway tracks in service with a movable setup, the method had to be advanced from a stationary application to a scanning setup. This work presents methods for using calibration targets for rectification, in order to improve the quality of the resulting images. Two scanning techniques are presented for detecting different types of rolling contact fatigue (RCF) defects on rail pieces. In the case of the first method, separate stationary inductive pulsed measurements are carried out for the segments of a long sample and the results are stitched together to one panoramic image of the whole specimen (“stop-and-go”). Since the surface of the rail piece is curved, rectification of the surface with a flexible grid is necessary to generate seamless panoramic images. In the case of the second method, a specimen is moved with constant speed underneath the induction coil. For the detection of shallow surface cracks, the infrared camera has to have a view of the surface during the heating; therefore, the camera is placed behind the coil but tilted towards a position below the induction coil. In order to be able to evaluate phase images from the temporal temperature change, a checkerboard grid as a rectification target is used. It is also analyzed how the chosen IR camera frame rate and the motion speed affect the scanning result.

A crossing nose is a component of railway infrastructure subject to very severe loading conditions. Depending on the severity of these loads, the occurrence of structural fatigue, severe plastic deformation, or rolling fatigue may occur. Under fatigue conditions with high plastic deformation, cyclic plasticity approaches, together with local plasticity models, become more viable for mechanical design. In this work, the fatigue behavior in strain-controlled conditions of 51CrV4 steel, applicable to the crossing nose component, was evaluated. In this investigation, both strain-life and energy-life approaches were considered for fatigue prediction analysis. The results were considered through obtaining a Ramberg-Osgood cyclic elasto-plastic curve. Since this component is subject to cyclic loading, even if spaced in time, the isotropic and kinematic cyclic hardening behavior of the Chaboche model was subsequently analyzed, considering a comparative approach between experimental data and the FEM. As a result, the material properties and finite element model parameters presented in this work can contribute to the enrichment of the literature on strain-life fatigue and cyclic plasticity, and they could be applied in mechanical designs with 51CrV4 steel components or used in other future analyses.

The present work investigates the technical feasibility of a condition monitoring setup aiming at the detection of gauge corner cracks (aka head checks) in pearlitic railway rails, using a wayside (i.e., stationary) setup with surface acoustic waves (SAW) as its detection principle. The experimental SAW setup consists of a pitch-catch setup using piezo transducers equipped with comb adaptors to excite and measure narrowband Rayleigh waves with a center frequency of 1 MHz. SAW experiments were performed on a rail subjected to cyclic loading in a 1:1 wheel–rail test rig yielding the specific rolling contact fatigue, i.e., head checks. Elastodynamic finite integration technique (EFIT) simulations were performed to analyze the surface and bulk wave propagation in the rail and to predict the signals at specific receiver positions. SAW transmission and reflection scenarios at cracks were analyzed numerically via modelled variations of gauge corner crack configurations according to number of cracks (0–3) and depth (0, 0.5 mm and 1 mm). The numerical and the experimental results each show a clear correlation between the appearance and intensity of head check damage and the wave attenuation in transmission mode.

Hadfield Steel shows high strain hardening which can be linked to its ability to form twins during mechanical loading. Twinning in Hadfield Steel is well documented, however, detwinning in Hadfield Steel is only barely investigated. Detwinning provides an additional contribution to plastic deformation, therefore it might be an essential effect during cyclic loading. In order to gain more information regarding the deformation behavior in Hadfield Steel, the present work concentrates on the twinning and detwinning behavior during interrupted tensile tests. Tensile tests were conducted in situ within a scanning electron microscope and interrupted at predefined elongations. To determine the formation of twins during every interruption, the electropolished tensile test sample was analyzed by electron backscatter diffraction. The first twins appeared after 5 to 10 pct strain. Conversely, tensile test interruptions at 30 and 40 pct elongation showed partial detwinning of the twinned regions. Furthermore, the Kernel Average Misorientation of the twinned and detwinned regions was analyzed. High values of misorientation were found not only in the twinned but also in the detwinned regions, thus the high level of misorientation can be linked to the twinning/detwinning process.

Intraoperative electrocorticography is used to tailor epilepsy surgery by analysing interictal spikes or spike patterns that can delineate epileptogenic tissue. High-frequency oscillations (HFOs) on intraoperative electrocorticography have been proposed as a new biomarker of epileptogenic tissue, with higher specificity than spikes. We prospectively tested the non-inferiority of HFO-guided tailoring of epilepsy surgery to spike-guided tailoring on seizure freedom at 1 year. The HFO trial was a randomised, single-blind, adaptive non-inferiority trial at an epilepsy surgery centre (UMC Utrecht) in the Netherlands. We recruited children and adults (no age limits) who had been referred for intraoperative electrocorticography-tailored epilepsy surgery. Participants were randomly allocated (1:1) to either HFO-guided or spike-guided tailoring, using an online randomisation scheme with permuted blocks generated by an independent data manager, stratified by epilepsy type. Treatment allocation was masked to participants and clinicians who documented seizure outcome, but not to the study team or neurosurgeon. Ictiform spike patterns were always considered in surgical decision making. The primary endpoint was seizure outcome after 1 year (dichotomised as seizure freedom [defined as Engel 1A–B] vs seizure recurrence [Engel 1C–4]). We predefined a non-inferiority margin of 10% risk difference. Analysis was by intention to treat, with prespecified subgroup analyses by epilepsy type and for confounders. This completed trial is registered with the Dutch Trial Register, Toetsingonline ABR.NL44527.041.13, and ClinicalTrials.gov, NCT02207673. Between Oct 10, 2014, and Jan 31, 2020, 78 individuals were enrolled to the study and randomly assigned (39 to HFO-guided tailoring and 39 to spike-guided tailoring). There was no loss to follow-up. Seizure freedom at 1 year occurred in 26 (67%) of 39 participants in the HFO-guided group and 35 (90%) of 39 in the spike-guided group (risk difference –23·5%, 90% CI –39·1 to –7·9; for the 48 patients with temporal lobe epilepsy, the risk difference was –25·5%, –45·1 to –6·0, and for the 30 patients with extratemporal lobe epilepsy it was –20·3%, –46·0 to 5·4). Pathology associated with poor prognosis was identified as a confounding factor, with an adjusted risk difference of –7·9% (90% CI –20·7 to 4·9; adjusted risk difference –12·5%, –31·0 to 5·9, for temporal lobe epilepsy and 5·8%, –7·7 to 19·5, for extratemporal lobe epilepsy). We recorded eight serious adverse events (five in the HFO-guided group and three in the spike-guided group) requiring hospitalisation. No patients died. HFO-guided tailoring of epilepsy surgery was not non-inferior to spike-guided tailoring on intraoperative electrocorticography. After adjustment for confounders, HFOs show non-inferiority in extratemporal lobe epilepsy. This trial challenges the clinical value of HFOs as an epilepsy biomarker, especially in temporal lobe epilepsy. Further research is needed to establish whether HFO-guided intraoperative electrocorticography holds promise in extratemporal lobe epilepsy. UMCU Alexandre Suerman, EpilepsieNL, RMI Talent Fellowship, European Research Council, and MING Fund.

Background Following a severe burn injury, individuals embark on a lifelong process of managing and integrating the physical, psychological, and social consequences, including functional limitations, fatigue, altered body image, and psychological trauma. To aid in this process, healthcare professionals can provide self-management support. To date, however, no self-management support intervention has been developed to meet the unique needs and preferences of burn survivors within the context of burn aftercare. In this article, we describe the process of developing a self-management support intervention for burn aftercare and present the resulting intervention. Methods A structured, multi-stage process was followed from May 2021 to December 2023 to develop the intervention, guided by established frameworks for the development and adaptation of complex interventions. The process included evidence review, stakeholder consultation, and participatory observations to identify needs, inform design decisions, and ensure contextual fit. A hybrid approach to intervention development was adopted, combining adaptation of an existing intervention with augmentation through five co-creative workshops involving burn survivors, healthcare professionals, researchers, and burn care decision-makers. The final prototype was refined through expert reviews and real-world pilot-testing to assess its feasibility and acceptability. Results The structured, multistage process resulted in a self-management support intervention addressing the physical, psychological, and social needs of burn survivors. The intervention was named BreeZe (Brandwonden en Zelfmanagement/Burns and self-management). Intervention Core components of the intervention include a holistic care approach, goal setting and action planning, solution-focused brief therapy, motivational interviewing, case management, and the acknowledgment and involvement of informal caregivers. BreeZe is supported by materials like the Self-Management Web, a patient booklet, training for healthcare professonials, and a comprehensive manual. BreeZe is delivered by trained healthcare professionals and is structured into five phases, focusing on holistic needs assessment, goal setting, progress monitoring, and ongoing motivational support. Conclusions The structured, multi-stage development process was thorough and carefully considered, balancing diverse stakeholder perspectives with scientific evidence and theory. BreeZe offers an evidence-based model tailored to the Dutch context that can be integrated into routine practice that shows the potential to enhance the effectiveness of care and support a more collaborative, patient-centred approach. Trial registration Not applicable.

Purpose Only a few studies have evaluated Augmented Reality (AR) in in vivo simulations compared to traditional laparoscopy; further research is especially needed regarding the most effective AR visualization technique. This pilot study aims to determine, under controlled conditions on a 3D-printed phantom, whether an AR laparoscope improves surgical outcomes over conventional laparoscopy without augmentation. Methods We selected six surgical residents at a similar level of training and had them perform a laparoscopic task. The participants repeated the experiment three times, using different 3D phantoms and visualizations: Floating AR , Occlusion AR , and without any AR visualization ( Control ). Surgical performance was determined using objective measurements. Subjective measures, such as task load and potential application areas, were collected with questionnaires. Results Differences in operative time, total touching time, and SurgTLX scores showed no statistical significance ( p > 0.05 ). However, when assessing the invasiveness of the simulated intervention, the comparison revealed a statistically significant difference ( p = 0.009 ). Participants felt AR could be useful for various surgeries, especially for liver, sigmoid, and pancreatic resections (100%). Almost all participants agreed that AR could potentially lead to improved surgical parameters, such as operative time (83%), complication rate (83%), and identifying risk structures (83%). Conclusion According to our results, AR may have great potential in visceral surgery and based on the objective measures of the study, may improve surgeons' performance in terms of an atraumatic approach. In this pilot study, participants consistently took more time to complete the task, had more contact with the vascular tree, were significantly more invasive, and scored higher on the SurgTLX survey than with AR.