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The monitoring and diagnostic system has been suggested as a non-destructive diagnostic method. The structure and operation of the suggested system can be described by the concept of digital shadow (DS). One of the main DS subsystems is a set of sensors properly placed on the monitored object and coupled with a discrete data processing model created in Matlab/Simulink. The discrete model, as another important DS subsystem of the monitored facility, transfers information about its technical condition to the operator based on data recorded by the sensor system. The digital monitoring model processes the recorded data in the form of the object’s response to actions caused by its operating conditions. This work formalized a mathematical model determining the coupling of the digital model with the sensors placed on the monitored object. The formulated method using DS, due to its sensitivity, enables the detection of the damage in the object at an early stage. The tests allowed for detecting the regularities enabling the determination of the area of damage to the shaft and its size.

This paper presents results of tensile tests carried out for specimens made of the selected group of the filament materials. As a manufacturing technology FDM 3D printing method was chosen. The selected group of the filament materials involved the group of wood, PLA, ABS, PET, PMMA and ASA. Herein, it should be noticed, that technical data sheets that are delivered by filament materials producers include data that are valid for only one specific printing direction. This printing direction is deliberately selected, in such way that ensures the best material characteristics. Therefore, received during the research results allow to make comparison between a catalogue data and data obtained in the printing process. It aids both mechanical designer and product manufacturer at the stage of the printed product mechanical properties shaping.

This paper presents a novel approach to a problem of the design feature library elaboration. As a tool of the design feature library development CNC machining cycles were proposed. Because of the great number of commercially available CNC machine controllers, with different CNC machining cycles definitions, it was necessary to make a decision about a research methodological framework, it is the selected CNC machine controller. Taking into account the criterion of popularity as the research framework the selected group of Sinumerik CNC machine controllers was chosen. Presented in the paper idea of the feature library development is based on an assumption saying that it is possible to find a relationship between a particular CNC machining cycle and the simple design feature or even compound design features. Identified, thanks to this assumption, set of the design features could be the base for elaboration of the design feature library. This solution, it is the feature library next gave opportunity for elaboration of the feature based design modelling module (FBDMM) working in the SIEMENS NX system environment. Hence, the FBDMM module can support both a designer and CNC machine programmer which is possible due to received in the module modelling paradigm. In FBDMM module the removal feature based modelling technique is received.

Increase flexibility of manufacturing requires implementation of effective planning IT tools. Planning and scheduling problems traditionally consider the production resources as the only constraints. Since the raw material and intermediate transferring times are relevant in relation to the production times, it is required to model the material handling equipment and its activities. The problem of scheduling subject to manufacturing and logistical constraints based on data-driven models generation method is presented. A KbRS and FlexSim systems are used as a scheduling tool.

The paper presents application of ant colony optimisation algorithm for scheduling multi-resources operations in flexible job shop type of production systems. Operations that require the participation of two or more resources are common in industrial practice, when planning are subject not only machines, but also other additional resources (personnel, tools, etc.). Resource requirements of operation are indicated indirectly by resource groups. The most important parameters of the resource model and resource groups are also described. A basic assumptions for ant colony algorithm used for scheduling in the considered model with multiresources requirements of operations is discussed. The main result of the research is the schema of metaheuristic that enables searching best-score solutions in manufacturing systems satisfying presented constraints.

The paper presents algorithms of control parameters selection of the Fused Deposition Modelling (FDM) technology in case of an open printing solutions environment and 3DGence ONE printer. The following parameters were distinguished: model mesh density, material flow speed, cooling performance, retraction and printing speeds. These parameters are independent in principle printing system, but in fact to a certain degree that results from the selected printing equipment features. This is the first step for automation of the 3D printing process in FDM technology.

One of the most important characteristic of each queueing model is time to buffer overflow. In the paper the distribution of that time in a single-channel manufacturing system, modelled by a Markovian finite-buffer queue with machine breakdowns, is studied. By using the analytical approach based on the idea of embedded Markov chain, total probability law and linear algebra, the formula for Laplace transform of the time to buffer overflow conditional distribution is found. Numerical illustration is presented.

This article explores the fatigue characteristics of acrylonitrile butadiene styrene (ABS) components fabricated using fused filament fabrication (FFF) additive manufacturing technology. ABS is frequently used as a polymeric thermoplastic material in open-source FFF machines for a variety of engineering applications. However, a comprehensive understanding of the mechanical properties and execution of FFF-processed ABS components is necessary. Currently, there is limited knowledge regarding the fatigue behavior of ABS components manufactured using FFF AM technology. The primary target of this study is to evaluate the results of part-build directions and build orientation angles on the tensile fatigue behavior exhibited by ABS material. To obtain this target, an empirical investigation was carried out to assess the influence of building angles and orientation on the fatigue characteristics of ABS components produced using FFF. The test samples were printed in three distinct directions, including Upright, On Edge, and Flat, and with varying orientation angles ([0°, 90°], [15°, 75°], [30°, 60°], [45°]), using a 50% filling density. The empirical data suggest that, at each printing angle, the On-Edge building orientation sample exhibited the most prolonged vibrational duration before fracturing. In this investigation, we found that the On-Edge printing direction significantly outperformed the other orientations in fatigue life under cyclic loading with 1592 loading cycles when printed with an orientation angle of 15°–75°. The number of loading cycles was 290 and 39 when printed with the same orientation angle for the Flat and Upright printing directions, respectively. This result underscores the importance of orientation in the mechanical performance of FFF-manufactured ABS materials. These findings enhance our comprehension of the influence exerted by building orientation and building angles on the fatigue properties of FFF-produced test samples. Moreover, the research outcomes supply informative perspectives on the selection of building direction and building orientation angles for the design of 3D-printed thermoplastic components intended for fatigue cyclic-loading applications.

In this paper a solution of soft real time scheduling in manufacturing systems is presented. The basic requirements of scheduling as a real time system are discussed. The proposed rescheduling method uses predictive-reactive strategy and multi thread searching approach with rule-based heuristics, meta-heuristics and random modules.

Problems of design similarity identification and elements grouping play a key factor in the development of design standardization and the group technology methods. Design similarity identification methods are most often based on a comparison of codes ascribed to products design. Basically the code makes a quantitative product description including different product features. Whereas a qualitative description has constituted rather supplement of a quantitative description. The most important issue in a process of design similarity identification is a method of a product design description. This description is usually made with use of special codes composed of alphanumeric characters. The coding process allows reducing the number of data which are being processed during design similarity evaluation, but on the other hand in some cases it could cause information loss. Taking into account above there is still a need of working out of a new method of a product design description which will be able to reduce these negative features of coding techniques. In the paper a novel approach for a product design description is presented. It is proposed to apply a hybrid method for a design representation purpose. This method uses a combination of code chains for a product longitudinal cross-section representation and a spatial matrix for transvers sections. As a result of the conducted research a new method of a product design description was worked out. This method is especially suggested for application in automatic design feature recognition systems (AFR systems) in which a design feature database (DFD) is present.