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Copper-doped diamond-like carbon films (Cu-DLC) are effective antibacterial materials and are fabricated using different techniques. By controlling the ratio of the graphite and diamond structures as well as the hydrogen bonds, the biocompatibility, chemical stability, wear resistance, and high hardness of Cu-DLC can be regulated. In this study, three types of Cu-DLC films were deposited on SUS304 substrates using Ar-sputtering with mixed targets comprising different C/Cu ratios. The films’ structures, surface, and antibacterial properties were investigated using electron probe microanalysis, Raman and X-ray photoelectron spectroscopy, atomic force microscopy, and ball-on-disk tests. The Cu concentration in the Cu-DLC films increased with an increase in its content in the target; however, no significant differences were observed in the Raman spectra. The surface composition, roughness, and dynamic friction coefficients were similar across all Cu-DLC films, which displayed smoothness and friction properties similar to those of standard DLC films without Cu. The antibacterial activity (R value) was evaluated as per ISO 22196. Although DLC films exhibited no antibacterial activity (R < 2), all the prepared Cu-DLC films displayed good antibacterial activity (R ≥ 2). The proposed deposition process facilitated Cu-DLC coating, thus promoting its use in the healthcare fields.

Sulfuric acid is a concern for contacts within electronic devices, and the application of amorphous carbon films as thin electrical insulating coatings for small coils requires full investigation of its effects. Five types of amorphous carbon films were fabricated on Si substrates under different deposition conditions using vacuum coating systems. Based on their optical constants (ISO 23216:2021(E)), the films were classified into three types: hydrogenated amorphous carbon (a-C:H), polymer-like carbon (PLC), and graphite-like carbon (GLC). The structure, surface composition, and electrical insulation properties of the films were evaluated before and after immersion in sulfuric acid. Although the PLC and a-C:H showed progression of surface oxidation due to sulfuric acid immersion, none showed obvious changes in their structure or DC dielectric breakdown field strength due to sulfuric acid immersion, proving their stability. Furthermore, the PLC and a-C:H, which had a relatively low extinction coefficient, exhibited excellent insulation properties. Our results suggest that amorphous carbon films can be useful as thin insulating films for small coils that may come in contact with sulfuric acid. Our study offers a valuable tool for general users in the industry to facilitate selection of electrical insulating amorphous carbon films based on optical constants, such as extinction coefficients.

Silicon (Si)/organic polymer hybrid solar cells have great potential for becoming cost-effective and efficient energy-harvesting devices. We report herein on the effects of polymer coverage and the rear electrode on the device performance of Si/poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) hybrid solar cells with micro-pyramidal structures. These hybrid solar cells provided adequate generation of charge carriers owing to the suppression of reflectance to below 13%. Additionally, the separation of the photogenerated charge carriers at the micro-pyramidal-structured Si/PEDOT:PSS interface regions and their collection at the electrodes were dramatically improved by tuning the adhesion areas of the PEDOT:PSS layer and the rear electrode materials, thereby attaining a power conversion efficiency of 8.25%. These findings suggest that it is important to control the PEDOT:PSS coverage and to optimize the rear electrode materials in order to achieve highly efficient separation of the charge carriers and their effective collection in micro-textured hybrid solar cells.

Optical classification methods that distinguish amorphous carbon films into six types based on refractive index and extinction coefficient have garnered increasing attention. In this study, five types of amorphous carbon films were prepared on Si substrates using different plasma processes, including physical and chemical vapor deposition. The refractive index and extinction coefficient of the amorphous carbon films were measured using spectroscopic ellipsometry, and the samples were classified into five amorphous carbon types—amorphous, hydrogenated amorphous, tetrahedral amorphous, polymer-like, and graphite-like carbon—based on optical constants. Each amorphous carbon type was irradiated with 253.7 nm UV treatment; the structure and surface properties of each were investigated before and after UV treatment. No significant changes were observed in film structure nor surface oxidation after UV sterilization progressed at approximately the same level for all amorphous carbon types. Osteoblast proliferation associated with amorphous carbon types was evaluated in vitro. Graphite-like carbon, which has relatively high surface oxidation levels, was associated with higher osteoblast proliferation levels than the other carbon types. Our findings inform the selection of suitable amorphous carbon types based on optical constants for use in specific medical devices related to osteoblasts, such as artificial joints and dental implants.

In the deposition of polymer-like carbon (PLC) films on Si substrates via radio-frequency plasma CVD (RF-PCVD), the effect of the Ar/CH4 gas mixture ratio on the bio-interface of the PLC films remains unclear and the effectiveness of introducing Ar gas must be proven. In this study, five types of PLC films are prepared on Si substrates via RF-PCVD with an Ar/CH4 gas mixture. The effects of the Ar/CH4 gas ratio on the structure, surface properties, and osteoblast proliferation of the PLC films are investigated. The PLC film structure is graphitized as the hydrogen content in the PLC film decreases with the increasing Ar gas ratio. Based on in vitro cell culture tests, a PLC film with a higher Ar gas ratio promotes the osteoblast proliferative potential after 72 h compared with a PLC film with a relatively low Ar gas ratio. Moreover, the surface roughness and hydrophilicity of the PLC film increase with the Ar gas ratio. Accordingly, we demonstrate the effectiveness of Ar gas incorporation into the RF-PCVD process to promote the biological responsiveness of PLC films. PLC coatings are expected to be widely applied for surface modification to improve the mechanical characteristics and biological responses of orthopedic implant devices.

Diamond-like carbon (DLC) films have been extensively applied in industries owing to their excellent characteristics such as high hardness. In particular, there is a growing demand for their use as protective films for mechanical parts owing to their excellent wear resistance and low friction coefficient. DLC films have been deposited by various methods and many deviate from the DLC regions present in the ternary diagrams proposed for sp3 covalent carbon, sp2 covalent carbon, and hydrogen. Consequently, redefining the DLC region on ternary diagrams using DLC coatings for mechanical and electrical components is urgently required. Therefore, we investigate the sp3 ratio, hydrogen content, and other properties of 74 types of amorphous carbon films and present the classification of amorphous carbon films, including DLC. We measured the sp3 ratios and hydrogen content using near-edge X-ray absorption fine structure and Rutherford backscattering-elastic recoil detection analysis under unified conditions. Amorphous carbon films were widely found with nonuniform distribution. The number of carbon atoms in the sp3 covalent carbon without bonding with hydrogen and the logarithm of the hydrogen content were inversely proportional. Further, we elucidated the DLC regions on the ternary diagram, classified the amorphous carbon films, and summarized the characteristics and applications of each type of DLC.

Nickel-titanium (NiTi) has been used for implants in orthodontics due to the unique properties such as shape memory effect and superelasticity. However, NiTi alloys are eroded in the oral cavity because they are immersed by saliva with enzymolysis. Their reactions lead corrosion and nickel release into the body. The higher concentrations of Ni release may generate harmful reactions. Ni release causes allergenic, toxic and carcinogenic reactions. It is well known that diamond-like carbon (DLC) films have excellent properties, such as extreme hardness, low friction coefficients, high wear resistance. In addition, DLC film has many other superior properties as a protective coating for biomedical applications such as biocompatibility and chemical inertness. Therefore, DLC film has received enormous attention as a biocompatible coating. In this study, DLC film coated NiTi orthodontic archwires to protect Ni release into the oral cavity. Each wire was immersed in physiological saline at the temperature 37 degrees C for 6 months. The release concentration of Ni ions was detected using microwave induced plasma mass spectrometry (MIP-MS) with the resolution of ppb level. The toxic effect of Ni release was studied the cell growth using squamous carcinoma cells. These cells were seeded in 24 well culture plates and materials were immersed in each well directly. The concentration of Ni ions in the solutions had been reduced one-sixth by DLC films when compared with non-coated wire. This study indicated that DLC films have the protective effect of the diffusion and the non-cytotoxicity in corrosive environment.

We report on the structural characterization and the photovoltaic performances of novel photoelectric conversion materials fabricated by simplified and cheap procedures based on a chemical approach. Our prepared composite microparticles were composed of fluorosilicate/phosphorus oxide holding together by ammonium. When such composite microparticles were used in the active layer of the hybrid solar cells, the relatively high Jsc was obtained by causing the adequate carrier transport from the active layer to each electrode, attaining the best photovoltaic performance with a PCE of 4.45 %. These findings indicate that the fluorosilicate/phosphorus oxide composite microparticles have sufficient ability as the photoelectric conversion materials.

We evaluated the adhesion, friction characteristics, durability against bodily acids, sterilization, cleaning, and anti-reflection performance of diamond-like carbon (DLC) coatings formed as a surface treatment of intracorporeal medical devices. The major coefficients of friction during intubation in a living body in all environments were lower with DLC coatings than with black chrome plating. DLC demonstrated an adhesion of approximately 24 N, which is eight times stronger than that of black chrome plating. DLC-coated samples also showed significant stability without being damaged during acid immersion and high-pressure steam sterilization, as suggested by the results of durability tests. In addition, the coatings remained unpeeled in a usage environment, and there was no change in the anti-reflection performance of the DLC coatings. In summary, DLC coatings are useful for improving intracorporeal device surfaces and extending the lives of medical devices.

In this study, correlation of cell proliferation with surface properties of the polymer-like carbon (PLC) films of different thicknesses prepared by radio-frequency plasma CVD are investigated. Four PLC samples were prepared via radio frequency plasma chemical vapor deposition on Si substrates. Each PLC film was analyzed using spectroscopic ellipsometry to determine its thickness, refractive index (n), and extinction coefficient (k); the thickness ranged from 29.0 to 356.5 nm. Based on their n–k plots, all the samples were classified as PLC-type films. The biological response of the PLC films was evaluated in vitro using a cell culture. The samples with relatively thick PLC films (>300 nm) exhibited stronger cell proliferation properties than those with thinner films. Moreover, the results of the surface analysis showed no significant differences in the surface composition of those PLC samples, as analyzed using X-ray photoelectron spectroscopy, but that as the PLC films became thicker, their surfaces became rougher on the nanoscale and their wettability improved. Overall, this study showed that careful control of the film growth of PLC films, which affects their surface properties, is essential for their use in bio-interface applications.