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This paper presents an analysis of energy use and sector coupling in a local energy community using a model based on energy cost centres (ECCs), functional units for decentralised responsibility and optimisation of energy use within defined system boundaries. The ECC model enables structured identification and optimisation of energy and material flows in complex industrial and urban settings. It was applied to a case study involving an energy-intensive steel plant and its integration with the surrounding community. The study assessed the potential for renewable electricity production (7914 MWh annually), green hydrogen generation, battery storage, and the reuse of 11,440 MWh of excess heat. These measures could offset 9598 MWh of grid electricity through local production and savings, reduce natural gas use by 4,116,850 Nm3, and lower CO2 emissions by 10,984 tonnes per year. The model supports strategic planning by linking sectoral actions to measurable sustainability indicators. It is adaptable to data availability and stakeholder engagement, allowing both high-level overviews and detailed analysis of selected ECCs. Limitations include heterogeneous data sources, uneven stakeholder participation, and the need for refinement of sub-models. Nonetheless, the approach offers a replicable framework for integrated energy planning and supports the transition to sustainable, decentralised energy systems.

The potential use of steel slag from treated steel slag in belite-sulfoaluminate cements was investigated in this study. Cement clinkers with two phase compositions were synthesized, allowing the incorporation of different amounts of steel slag. The phase composition and microstructure of cement clinkers at three different sintering temperatures were studied by X-ray powder diffraction and the Rietveld method, as well as scanning electron microscopy with energy dispersive spectrometry. The results showed that the targeted phase composition of clinkers was achieved at a sintering temperature of 1250 °C. However, a higher amount of perovskite instead of ferrite was detected in the clinker with a higher content of Ti-bearing bauxite. Apart from the main phases, such as belite, calcium sulfoaluminate, and ferrite, several minor phases were identified, including mayenite, perovskite, periclase, and alkali sulfates. In both clinker mixtures, a higher content of MgO in the steel slags resulted in the formation of periclase. Furthermore, the hydration kinetics and compressive strength at 7 and 28 days were studied in two cements prepared from clinkers sintered at 1250 °C. As evidenced by the results of isothermal calorimetry, the hydration kinetics were also influenced by the minor clinker phases. Cement with a higher content of calcium sulfoaluminate phase developed a higher compressive strength.

Old metallurgical dumps across Europe represent a loss of valuable land and a potential threat to the environment, especially to groundwater (GW). The Javornik electric arc furnace (EAF) and ladle slag heap, situated in Slovenia, was investigated in this study. The environmental impact of the slag heap was evaluated by combining leaching characterization tests of landfill samples and geochemical modelling. It was shown that throughout the landfill the same minerals and sorptive phases control the leaching of elements of potential concern, despite variations in chemical composition. Although carbonation of the disposed steel slags occurred (molar ratio CO3/(Ca+Mg) = 0.53) relative to fresh slag, it had a limited effect on the leaching behaviour of elements of potential concern. The leaching from the slag heaps had also a limited effect on the quality of the GW. A site-specific case, however, was that leachates from the slag heap were strongly diluted, since a rapid flow of GW fed from the nearby Sava River was observed in the landfill area. The sampling and testing approach applied provides a basis for assessing the long-term impact of release and is a good starting point for evaluating future management options, including beneficial uses for this type of slag.

This research aimed to investigate the potential of using alkali activation technology to valorize steel slag and bauxite residue for the production of high-performance pavement blocks. By utilizing these industrial by-products, the study seeks to reduce their environmental impact and support the development of sustainable construction materials. Lab-scale testing showed that bauxite pavers showed a decrease in mechanical strength with increasing replacement of ordinary Portland cement. Partial replacement up to 20% still exceeded 30 MPa in compressive strength. Steel slag-based pavers achieved the 30 MPa threshold required for the application with selected mix designs. Pilot-scale production-optimized formulations and standards testing, including freeze–thaw resistance, confirmed the technical viability of these products. Life cycle analysis indicated a 25–27% reduction in CO2 emissions for slag-based tiles compared to traditional concrete tiles. Moreover, using industrial residue reduced mineral resource depletion. This study examined the properties of the resulting alkali-activated binders, their ecological benefits, and their performance compared to conventional materials. Through a comprehensive analysis of these applications, our research promotes the circular economy and the advancement of sustainable construction products.

The increase in industrial waste generation presents a global problem that is a consequence of the needs of modern society. To achieve the goals of the EU Green Deal and to promote the concept of circular economy (CE), the valorization of industrial residues as secondary raw materials offers a pathway to economic, environmental, energetic, and social sustainability. In this respect, Al-containing industrial residues from alumina processing (red mud), thermal power plants (fly ash and bottom ash), and metallurgy (slag), as well as other industries, present a valuable mineral resource which can be considered as secondary raw materials (SRMs) with the potential to be used in construction, supporting the concept of circular economy. This paper focuses on the characterization of 19 secondary raw materials from the East South-East Europe (ESEE) region regarding their physical, chemical, mineralogical, and radiological characteristics. The goal is to provide a foundation for future innovations based on secondary raw materials, in alignment with the EU Green Deal and the principles of circular economy. The results showed that fly ash has the potential to be the best material among those analyzed to be used in the cement industry, mainly due to its favorable radiological and mineralogical properties. However, it is important to control the amount of free lime in the mixture, ensuring it remains below 10%. After evaluating secondary mineral raw materials for metal recovery, the results indicate that these materials are not viable sources for base metals or other technology-critical metals, such as REEs.

Advanced data analytics allows us to better understand how industrial processes work and the monitoring and control required to complete them successfully. The digitalization of production equipment using Internet of Things (IoT) technology gives us access to an unprecedented amount of data, from which predictive models for process optimization can be developed.