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Concrete production utilizes cement as its major ingredient. Cement production is an important consumer of natural resources and energy. Furthermore, the cement industry is a significant CO2 producer. To reduce the environmental impact of concrete production, supplementary cementitious materials such as fly ash, blast furnace slag, and silica fume are commonly used as (partial) cement replacement materials. However, these materials are industrial by-products and their availability is expected to decrease in the future due to, e.g., closing of coal power plants. In addition, these materials are not available everywhere, for example, in developing countries. In these countries, industrial and agricultural wastes with pozzolanic behavior offer opportunities for use in concrete production. This paper summarizes the engineering properties of concrete produced using widespread agricultural wastes such as palm oil fuel ash, rice husk ash, sugarcane bagasse ash, and bamboo leaf ash. Research on cement replacement containing agricultural wastes has shown that there is great potential for their utilization as partial replacement for cement and aggregates in concrete production. When properly designed, concretes containing these wastes have similar or slightly better mechanical and durability properties compared to ordinary Portland cement (OPC) concrete. Thus, successful use of these wastes in concrete offers novel sustainable materials and contributes to greener construction as it reduces the amount of waste, while also minimizing the use of virgin raw materials for cement production. This paper will help the concrete industry choose relevant waste products and their optimum content for concrete production. Furthermore, this study identifies research gaps which may help researchers in further studying concrete based on agricultural waste materials.

Microbiologically induced concrete corrosion (in wastewater pipes) occurs mainly because of the diffusion of aggressive solutions and in situ production of sulfuric acid by microorganisms. The prevention of concrete biocorrosion usually requires modification of the mix design or the application of corrosion-resistant coatings, which requires a fundamental understanding of the corrosion process. In this regard, a state-of-the-art review on the subject is presented in this paper, which firstly details the mechanism of microbial deterioration, followed by assessment methods to characterize biocorrosion and its effects on concrete properties. Different types of corrosion-resistant coatings are also reviewed to prevent biocorrosion in concrete sewer and waste-water pipes. At the end, concluding remarks, research gaps, and future needs are discussed, which will help to overcome the challenges and possible environmental risks associated with biocorrosion.

Construction industry is very labor-intensive and one of the major sources of employment in the world. The industry is experiencing low productivity with minimum technological innovations for decades. In recent times, various automation technologies including 3D printing have received increasing interests in construction. 3D printing in construction is found to be very promising to automate the construction processes and have the potential of saving laborious work, material waste, construction time, risky operation for humans, etc. There has been a comprehensive body of research conducted to understand the recent advances, future prospects and challenges of large-scale adoption of 3D printing in construction projects. Being one the labor-intensive industries, this study also investigates the possible impact on the labor market with increasing adoption of 3D printing in construction. It is found that 3D printing can reduce significant number of labors which can solve the labor shortage problem, especially for the countries where construction is heavily dependent on immigrant workers. In contrast, 3D printing might not be favorable for the countries where construction is one of the main workforces and labor is less expensive. Moreover, 3D construction printing will also require people with special skills related to this new technology.

The abundance of waste plastic is a major issue for the sustainability of the environment as plastic pollutes rivers, land, and oceans. However, the versatile behavior of plastic (it is lightweight, flexible, strong, moisture-resistant, and cheap) can make it a replacement for or alternative to many existing composite materials like concrete. Over the past few decades, many researchers have used waste plastic as a replacement for aggregates in concrete. This paper presents a comprehensive review of the engineering properties of waste recycled plastic. It is divided into three sections, along with an introduction and conclusion. The influence of recycled waste plastics on the fresh properties of concrete is discussed first, followed by its influence on the mechanical and durability properties of concrete. Current experimental results have shown that the mechanical and durability properties of concrete are altered due to the inclusion of plastic. However, such concrete still fulfills the requirements of many engineering applications. This review also advocates further study of possible pre-treatment of waste plastic properties for the modification of its surface, shape, and size in order to improve the quality of the composite product and make its use more widespread.

The main advantage of 3D concrete printing (3DCP) is that it can manufacture complex, non-standard geometries and details rapidly using a printer integrated with a pump, hosepipe and nozzle. Sufficient speed is required for efficient and fast construction. The selected printing speed is a function of the size and geometrical complexity of the element to be printed, linked to the pump speed and quality of the extruded concrete material. Since the printing process requires a continuous, high degree of control of the material during printing, high performance building materials are preferred. Also, as no supporting formwork is used for 3DCP, traditional concrete cannot be directly used. From the above discussion, it is postulated that in 3DCP, the fresh properties of the material, printing direction and printing time may have significant effect on the overall load bearing capacity of the printed objects. The layered concrete may create weak joints in the specimens and reduce the load bearing capacity under compressive, tensile and flexural action that requires stress transfer across or along these joints. In this research, the 3D printed specimens are collected in different orientations from large 3DCP objects and tested for mechanical properties. For the materials tested, it is found that the mechanical properties such as compressive and flexural strength of 3D printed specimen are governed by its printing directions.

Purpose Three-dimensional printing of concrete (3DPC) has a potential for the rapid industrialization of the housing sector, with benefits of reduced construction time due to no formwork requirement, ease of construction of complex geometries, potential high construction quality and reduced waste. Required materials adaption for 3DPC is within reach, as concrete materials technology has reached the point where performance-based specification is possible by specialists. This paper aims to present an overview of the current status of 3DPC for construction, including existing printing methods and material properties required for robustness of 3DPC structures or structural elements. Design/methodology/approach This paper has presented an overview of three categories of 3DPC systems, namely, gantry, robotic and crane systems. Material compositions as well as fresh and hardened properties of mixes currently used for 3DPC have been elaborated. Findings This paper presents an overview of the state of the art of 3DPC systems and materials. Research needs, including reinforcement in the form of bars or fibres in the 3D printable cement-based materials, are also addressed. Originality/value The critical analysis of the 3D concrete printing system and materials described in this review paper is original.

This article reviews the literature related to the performance of fiber reinforced concrete (FRC) in the context of the durability of concrete infrastructures. The durability of a concrete infrastructure is defined by its ability to sustain reliable levels of serviceability and structural integrity in environmental exposure which may be harsh without any major need for repair intervention throughout the design service life. Conventional concrete has relatively low tensile capacity and ductility, and thus is susceptible to cracking. Cracks are considered to be pathways for gases, liquids, and deleterious solutes entering the concrete, which lead to the early onset of deterioration processes in the concrete or reinforcing steel. Chloride aqueous solution may reach the embedded steel quickly after cracked regions are exposed to de-icing salt or spray in coastal regions, which de-passivates the protective film, whereby corrosion initiation occurs decades earlier than when chlorides would have to gradually ingress uncracked concrete covering the steel in the absence of cracks. Appropriate inclusion of steel or non-metallic fibers has been proven to increase both the tensile capacity and ductility of FRC. Many researchers have investigated durability enhancement by use of FRC. This paper reviews substantial evidence that the improved tensile characteristics of FRC used to construct infrastructure, improve its durability through mainly the fiber bridging and control of cracks. The evidence is based on both reported laboratory investigations under controlled conditions and the monitored performance of actual infrastructure constructed of FRC. The paper aims to help design engineers towards considering the use of FRC in real-life concrete infrastructures appropriately and more confidently.

This paper presents a numerical investigation of thermal response of mortar panels, incorporating macro-encapsulated paraffin in different forms. Two types of macro capsules were fabricated and tested in this study using an instrumented hot plate device. The experimental results show that macro encapsulated paraffin reduced the temperature and increased time lag in the mortar panels due to the latent heat capacity of paraffin. Finite element models adopting the effective heat capacity method to model phase change effects were able to capture the overall thermal response of panels incorporated with paraffin well. Then, a parametric study was conducted using the validated finite element (FE) modelling technique to investigate the effects of different forms of macro capsules, the quantity of paraffin and the position of macro capsules. It was found that the tube and sphere macro capsules showed similar thermal responses, while the plate shaped capsules may cause a non-uniform temperature distribution in mortar panels. The quantity and position of paraffin have significant effects on the thermal response of the mortal panels. A higher paraffin content results in a significantly longer temperature lag and a lower temperature during the phase transition of paraffin. Furthermore, placing the paraffin away from the heating face can cause a longer temperature lag on the other face, which is desirable for building façade applications.

The advent of digital concrete fabrication calls for advancing our understanding of the interaction of 3D printing with material rheology and print parameters, in addition to developing new measurement and control techniques. Thixotropy is the main challenge associated with printable material, which offers high yield strength and low viscosity. The higher the thixotropy, the better the shape stability and the higher buildability. However, exceeding a minimum value of thixotropy can cause high extrusion pressure and poor interface bond strength if the printing parameters are not optimized to the part design. This paper aims to investigate the effects of both material and process parameters on the buildability and inter-layer adhesion properties of 3D printed cementitious materials, produced with different thixotropy and print head standoff distances. Nano particles are used to increase the thixotropy and, in this context, a lower standoff distance is found to be useful for improving the bond strength. The low viscosity “control” sample is unaffected by the variation in standoff distances, which is attributed to its flowability and low yield stress characteristics that lead to strong interfacial bonding. This is supported by our microscopic observations.

Concrete as a building material is susceptible to degradation by environmental threats such as thermal diffusion, acid and sulphate infiltration, and chloride penetration. Hence, the inclusion of nanomaterials in concrete has a positive effect in terms of promoting its mechanical strength and durability performance, as well as resulting in energy savings due to reduced cement consumption in concrete production. This review article discussed the novel advances in research regarding C-S-H gel promotion and concrete durability improvement using nanomaterials. Basically, this review deals with topics relevant to the influence of nanomaterials on concrete’s resistance to heat, acid, sulphate, chlorides, and wear deterioration, as well as the impact on concrete microstructure and chemical bonding. The significance of this review is a critical discussion on the cementation mechanism of nanoparticles in enhancing durability properties owing to their nanofiller effect, pozzolanic reactivity, and nucleation effect. The utilization of nanoparticles enhanced the hydrolysis of cement, leading to a rise in the production of C-S-H gel. Consequently, this improvement in concrete microstructure led to a reduction in the number of capillary pores and pore connectivity, thereby improving the concrete’s water resistance. Microstructural and chemical evidence obtained using SEM and XRD indicated that nanomaterials facilitated the formation of cement gel either by reacting pozzolanically with portlandite to generate more C-S-H gel or by functioning as nucleation sites. Due to an increased rate of C-S-H gel formation, concrete enhanced with nanoparticles exhibited greater durability against heat damage, external attack by acids and sulphates, chloride diffusion, and surface abrasion. The durability improvement following nanomaterial incorporation into concrete can be summarised as enhanced residual mechanical strength, reduced concrete mass loss, reduced diffusion coefficients for thermal and chloride, improved performance against sulphates and acid attack, and increased surface resistance to abrasion.