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This paper provides an overview of recent progress made in the area of cellulose nanofibre-based nanocomposites. An introduction into the methods used to isolate cellulose nanofibres (nanowhiskers, nanofibrils) is given, with details of their structure. Following this, the article is split into sections dealing with processing and characterisation of cellulose nanocomposites and new developments in the area, with particular emphasis on applications. The types of cellulose nanofibres covered are those extracted from plants by acid hydrolysis (nanowhiskers), mechanical treatment and those that occur naturally (tunicate nanowhiskers) or under culturing conditions (bacterial cellulose nanofibrils). Research highlighted in the article are the use of cellulose nanowhiskers for shape memory nanocomposites, analysis of the interfacial properties of cellulose nanowhisker and nanofibril-based composites using Raman spectroscopy, switchable interfaces that mimic sea cucumbers, polymerisation from the surface of cellulose nanowhiskers by atom transfer radical polymerisation and ring opening polymerisation, and methods to analyse the dispersion of nanowhiskers. The applications and new advances covered in this review are the use of cellulose nanofibres to reinforce adhesives, to make optically transparent paper for electronic displays, to create DNA-hybrid materials, to generate hierarchical composites and for use in foams, aerogels and starch nanocomposites and the use of all-cellulose nanocomposites for enhanced coupling between matrix and fibre. A comprehensive coverage of the literature is given and some suggestions on where the field is likely to advance in the future are discussed.

This paper describes the fatigue behaviour of newly developed all-polypropylene (all-PP) tapes and composites, with reference to the composite processing conditions, testing temperature and making a comparison with commercial alternatives. All-PP tapes are highly oriented and their failure behaviour follows that of other highly oriented polymers. All-PP woven composites fail ultimately due to PP tape failure. However, this failure mode is accompanied by delamination of fabrics in the woven structure. Consolidation pressure plays a decisive role in controlling the interlaminar properties and hence the delamination resistance and furthermore the fatigue limit of the composite. Comparison of all-PP woven composites with commercial alternatives based on glass and natural fibres reveals the excellent relative performance of all-PP composites under fatigue loads. Fatigue properties of all-PP composites are however sensitive to the testing temperature, and elevated temperatures can lead to a rapid reduction of the fatigue resistance of these all-polymer systems. [PUBLICATION ABSTRACT]

Most developments in the area of natural fibre reinforced composites have focused on random discontinuous fibre composite systems. The development of continuous fibre reinforced composites is, however, essential for manufacturing materials, which can be used in load-bearing/structural applications. The current work aims to develop high-performance natural fibre composite systems for structural applications using continuous textile reinforcements like UD-tapes or woven fabrics. One of the main problems in this case is the optimisation of the yarn to be used to manufacture the textile reinforcement. Low twisted yarns display a very low strength when tested dry in air and therefore they cannot be used in processes such as pultrusion or textile manufacturing routes. On the other hand, by increasing the level of twist, a degradation of the mechanical properties is observed in impregnated yarns (e.g., unidirectional composites) similar to off-axis composites. Therefore, an optimum twist should be used to balance processability and mechanical properties. Subsequently, different types of fabrics (i.e., biaxial plain weaves, unidirectional fabrics and non-crimp fabrics) were produced and evaluated as reinforcement in composites manufactured by well established manufacturing techniques such as hand lay-up, vacuum infusion, pultrusion and resin transfer moulding (RTM). Clearly, as expected, the developed materials cannot directly compete in terms of strength with glass fibre composites. However, they are clearly able to compete with these materials in terms of stiffness, especially if the low density of flax is taken into account. Their properties are however very favourable when compared with non-woven glass composites.[PUBLICATION ABSTRACT]

Carbon nanotubes have mechanical properties that are far in excess of conventional fibrous materials used in engineering polymer composites. Effective reinforcement of polymers using carbon nanotubes is difficult due to poor dispersion and alignment of the nanotubes along the same axis as the applied force during composite loading. This paper reviews the mechanical properties of carbon nanotubes and their polymer composites to highlight how many previously prepared composites do not effectively use the excellent mechanical behaviour of the reinforcement. Nanomechanical tests using atomic force microscopy are carried out on simple uniaxially aligned carbon nanotube-reinforced polyvinyl alcohol (PVA) fibres prepared using electrospinning processes. Dispersion of the carbon nanotubes within the polymer is achieved using a surfactant. Young's modulus of these simple composites is shown to approach theoretically predicted values, indicating that the carbon nanotubes are effective reinforcements. However, the use of dispersant is also shown to lower Young's modulus of the electrospun PVA fibres.

A new type of biodegradable drug-loaded fibre scaffold has been successfully produced for the benefit of water-soluble drugs and proteins. Model drug loaded calcium carbonate (CaCO3) microparticles incorporated into poly(lactic acid-co-glycolic acid) (PLGA) fibres were manufactured by co-precipitation of CaCO3 and the drug molecules, followed by electrospinning of a suspension of such drug-loaded microparticles in a PLGA solution. Rhodamine 6G and bovine serum albumin were used as model drugs for our release study, representing small bioactive molecules and protein, respectively. A bead and string structure of fibres was achieved. The drug release was investigated with different drug loadings and in different pH release mediums. Results showed that a slow and sustained drug release was achieved in 40 days and the CaCO3 microparticles used as the second barrier restrained the initial burst release.

The fracture properties of all-cellulose composites without matrix were studied using Double Cantilever Beam (DCB) sandwich specimens loaded with pure monotonically increasing bending moments, which give stable crack growth. The experiments were conducted in an environmental scanning electron microscope to a) perform accurate measurements of both the fracture energy for crack initiation and the fracture resistance and b) observe the microscale failure mechanisms especially in the the wake of the crack tip. Since the mechanical behaviour of the all-cellulose composites was non-linear, a general method was first developed to obtain fracture resistance values from the DCB specimens taking into account the non-linear material response. The binderfree all-cellulose composites were prepared by a mechanical refinement process that allows the formation of intramolecular bonds between the cellulose molecules during the drying process. Defibrilation of the raw cellulose material is done in wet medium in a paper-like process. Panels with different refining time were tested and it was found than an increase in fibre fibrillation results in a lower fracture resistance.

Thermoplastic composites based on flax fibres and a polypropylene (PP) matrix were manufactured using (i) a film-stacking method based on random fibre mats and (ii) a paper making process based on chopped fibres. The influence of fibre length and fibre content on stiffness, strength and impact strength of these so-called natural-fibre-mat-reinforced thermoplastics (NMTs) is reported and compared with data for glass-mat-reinforced thermoplastics (GMTs), including the influence of the use of maleic-anhydride grafted PP for improved interfacial adhesion. In addition some preliminary data on the influence of fibre diameter on composite stiffness and strength is reported. The data is compared with the existing micro-mechanical models for strength and stiffness. A good agreement was found between theory and experiment in case of stiffness whereas in the case of strength the experimental values fall well below the theoretical predictions. Results indicated that NMTs are of interest for low-cost engineering applications and can compete with commercial GMTs when a high stiffness per unit weight is desirable. Results also indicated that future research towards significant improvements in tensile and impact strength of these types of composites should focus on the optimisation of fibre strength rather than interfacial bond strength.[PUBLICATION ABSTRACT]

Due to environmental awareness and economical considerations, natural fibre reinforced polymer composites seem to present a viable alternative to synthetic fibre reinforced polymer composites such as glass fibres. This is a feasibility study to asses the potential application of natural fibre reinforced sheet moulding compound materials (NF-SMC) for the use in building applications, with particular emphases to their reaction to fire. The reinforcing fibres in this study were industrial hemp fibres. The cone calorimeter which asses the fire hazard of materials by Heat Release Rate (HRR) was used, radiant heat fluxes of 25 and 50 kW/m^sup 2^ were utilised to simulate an ignition source and fully developed room fire conditions respectively. The results acquired here demonstrate that the NF-SMC can compete with current building materials in terms of their fire behaviour. The peak heat release value for the fire retardant (FR) NF-SMC was 176 kW/m^sup 2^ conversely for a non-FR NF-SMC was 361 kW/m^sup 2^.[PUBLICATION ABSTRACT]

Many technologies presented in literature for the forming of self-reinforced or all-polymer composites are based on manufacturing processes involving thermoforming of pre-consolidated sheets. This paper describes novel direct forming routes to manufacture simple geometries of self-reinforced, all-polypropylene (all-PP) composites, by moulding fabrics of woven co-extruded polypropylene tapes directly into composite products, without the need for pre-consolidated sheet. High strength co-extruded PP tapes have potential processing advantages over mono-extruded fibres or tapes as they allow for a larger temperature processing window for consolidation. This enlarged temperature processing window makes direct forming routes feasible, without the need for an intermediate pre-consolidated sheet product. Thermoforming studies show that direct forming is an interesting alternative to stamping of pre-consolidated sheets, as it eliminates an expensive belt-pressing step which is normally needed for the manufacturing of semi-finished sheets products. Moreover, results from forming studies shows that only half the energy was required to directly form a simple dome geometry from a stack of fabrics compared to stamping the same shape from a pre-consolidated sheet.

The environmental degradation behaviour of flax fibres and their polymer composites are explored. New upgraded Duralin flax fibres, which have been treated by a novel treatment process for improved moisture and rot sensitivity were studied. Environmental studies showed that these upgraded Duralin flax fibres absorb less moisture than untreated Green flax fibres, whereas the mechanical properties of the treated fibres were retained, if not improved. The effect of this novel flax fibre treatment on the environmental behaviour of natural-fibre-mat-reinforced thermoplastics (NMTs) is investigated by monitoring the moisture absorption and swelling, and measuring the residual mechanical properties of the flax/polypropylene composites at different moisture levels. The moisture absorption and swelling of the upgraded flax fibre composites is approximately 30% lower than that of composites based on Green flax fibres.[PUBLICATION ABSTRACT]