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Biopolyols derived from solid fats of both vegetable origin (coconut oil (P/CO) and palm oil (P/PA)) and animal origin (pork fat (P/PO) and duck fat (P/DU)) were used to produce thermal insulation polyurethane foams. The biopolyols were characterized by hydroxyl numbers in the range of 341–396 mgKOH/g, a viscosity of 60–88 mPa·s, and a functionality of 2.3–3.4. Open-cell polyurethane foams were obtained by replacing from 50 to 100 wt.% of a petrochemical polyol with the biopolyols from solid fats. The most advantageous properties were found for the materials modified with the biopolyol based on pork fat, which was attributed to its high degree of cell openness. At a low apparent density, the foam materials were characterized by good dimensional stability. The use of solid fats offers new possibilities for modifying thermal insulation polyurethane foams.

In the described studies, raw material from chemically recycled petrochemical foam and biobased polyurethane foams (100% of rapeseed oil polyol were used in polyol premix) were utilised in order to obtain viscoelastic foams. The recycled foams exhibited differences in chemical structure, resulting in the formation of four different repolyols. The obtained repolyols were employed as replacements for 10 to 30 wt.% of the petrochemical polyol in the mixture utilised to produce viscoelastic polyurethane foams. It was determined that the chemical structure of the polyol utilised for the foam’s initial production influences the properties of the repolyols obtained and thus also the properties of the viscoelastic foams obtained using them. It was found that foams obtained with the addition of 10 wt.% repolyols were characterized by the best properties among the obtained modified foams, comparable or even better than in the case of petrochemical reference foam. The apparent density of such foams was about 70 kg/m3. Depending on the type of repolyol used, the hardness of the foams ranged from 2 to 8 kPa, and the comfort factor was between 2.5 and 5.0. The foams obtained were characterised by their ability to absorb energy, as evidenced by a resilience of no more than 10% in most cases. However, increasing the percentage of repolyol in the reaction mixture caused too many changes in the structure of the polymer chains, disrupting the arrangement of rigid and elastic segments, which caused the hardness to increase significantly, and the foams were therefore more susceptible to permanent deformation.

The aim of this work is to evaluate the influence of bio-polyol synthesized from used cooking oil on selected properties of rigid polyurethane foams. Application of bio-polyol allows utilization of used cooking oil in the preparation of polyurethane foams according to circular economy. In our work, bio-polyurethane foams were obtained by replacing 20, 60 and 100% of petrochemical polyol with bio-polyol from waste oil. It was observed that the introduction of the bio-polyol caused an increase in the reactivity of the polyurethane system during the foaming process, which was also confirmed by dielectric polarization changes. A complete replacement of petrochemical polyol with the bio-polyol caused cell opening in the foams. A replacement of 20 wt% of petrochemical polyol with the bio-polyol allowed preparation of polyurethane foams with improved thermal insulating properties. The introduction of 20% of the bio-polyol resulted in an increase of the compressive strength in a parallel direction compared to the reference material. The dimensional stability of bio-foams was very high since none of the dimensions differed by more than 0.5% upon treatment with an elevated temperature (70 °C).

Viscoelastic polyurethane foams were prepared using four different bio-based polyols derived from coconut oil (CO), palm oil (PO), duck fat (DF), and pork fat (PF), employing up to 20 wt.% of the polyol component in a conventional formulation. The introduction of bio-polyols into the polyurethane formulation gave rise to an early minor decomposition of modified foams at low temperatures; however, the overall thermal stability improved slightly by the elimination of some intermediate decomposition stages. The glass transition temperature of foams was only moderately influenced and remained in the typical temperature range (around 10 °C). The effect of biopolyol type and content (5–20 wt.%) on the mechanical properties of the foams was investigated over the temperature range −20 to 40 °C. At 20 and 40 °C, all foams exhibited comfortable viscoelastic properties suitable for furniture applications. Hysteresis and the damping behavior of foams were also influenced by biopolyol type and concentration, with CO and DF providing enhanced energy absorption. Overall, these bio-based foams demonstrate potential for eco-friendly, high-performance applications, although their use at temperatures below 10 °C may be limited by increased stiffness.

This paper describes the effect of the modification of polyurethane system with palm oil-based polyol on the cell structure and physical–mechanical properties of polyurethane foams. Flexible polyurethane foams were prepared by substituting a part of petrochemical polyether-polyol with the palm oil polyol. Selected physical–mechanical properties of these foams were examined and compared to the properties of reference foam. The properties such as apparent density, tensile strength, elongation at break, resilience, compressive stress and thermal stability were analyzed. It was found that the modifications of polyurethane formulation with palm oil polyol allow to improve selected properties of final products.

This paper presents results of research on the preparation of biochar-modified rigid polyurethane foams that could be successfully used as thermal insulation materials. The biochar was introduced into polyurethane systems in an amount of up to 20 wt.%. As a result, foam cells became elongated in the direction of foam growth and their cross-sectional areas decreased. The filler-containing systems exhibited a reduction in their apparent densities of up to 20% compared to the unfilled system while maintaining a thermal conductivity of 25 mW/m·K. Biochar in rigid polyurethane foams improved their dimensional and thermal stability.

Rigid polyurethane foams (RPURF) containing a bio-polyol from rapeseed oil and different phosphorus-based flame retardants were obtained. Triethyl phosphate (TEP), dimethyl propane phosphonate (DMPP) and cyclic phosphonates Addforce CT 901 (20 parts per hundred polyol by weight) were used in the synthesis of RPURF. The influence of used flame retardants on foaming process, cell structure, and physical–mechanical properties as well as flammability of RPURF were examined. The addition of flame retardants influenced the parameters of the cellular structure and decreased compressive strength. All obtained foam materials had a low thermal conductivity coefficient, which allows them to be used as thermal insulation. The research results of bio-based RPURF were compared with foams obtained without bio-polyol. All modified materials had an oxygen index above 21 vol%; therefore, they can be classified as self-extinguishing materials. The analysis of parameters obtained after the cone calorimeter test showed that the modified RPURF have a lower tendency to fire development compared to the reference foams, which was particularly noticeable for the materials with the addition of DMPP.

In this study, rigid polyurethane foams modified with non-halogenated flame retardant were obtained. The foams were synthesized using two systems containing different blowing agents. In the first one, cyclopentane and water were used as a mixture of blowing agents, and in the second one, only water was used as a chemical blowing agent. The systems were modified with the additive phosphorus flame retardant Roflam F5. The obtained modified foams were tested for their flammability and basic properties, such as apparent density, closed-cell contents and analyses of the cell structures, thermal conductivity, mechanical properties, and water absorption. Increasing the content of Roflam F5 caused a decrease in temperature during the combustion of the material and extended the burning time. The addition of 1.0 wt.% phosphorus derived from Roflam F5 caused the modified rigid polyurethane foam to become a self-extinguishing material. The increase in the content of Roflam F5 caused a decrease in the total heat release and the maximum heat release rate during the pyrolysis combustion flow calorimetry. The foams with the highest content of flame retardant and foamed with a chemical-physical and chemical blowing agent had a lower total heat release by 19% and 11%, respectively, compared to reference foams.

In this article, rigid polyurethane foams obtained with the addition of a bio-polyol from rapeseed oil, were modified with the dimethyl propane phosphonate as additive flame retardant and two reactive flame retardants diethyl (hydroxymethyl)phosphonate and diethyl bis-(2-hydroxyethyl)-aminomethylphosphonate. The influence of used flame retardants on the foaming process and characteristic processing times of tested polyurethane systems were determined. The obtained foams were tested in terms of cell structure, physical and mechanical properties, as well as flammability. Modified foams had worse mechanical and thermal insulation properties, caused by lower cellular density and higher anisotropy coefficient in the cross-section parallel to the foam rise direction, compared to unmodified foam. However, the thermal conductivity of all tested foam materials was lower than 25.82 mW/m∙K. The applied modifiers effectively reduced the flammability of rigid polyurethane foams, among others, increasing the oxygen index above 21.4 vol.%, reducing the total heat released by about 41–51% and the rate of heat release by about 2–52%. A correlation between the limiting oxygen index values and both total heat released parameters from the pyrolysis combustion flow calorimetry and cone calorimetry was observed. The correlation was also visible between the value of the heat release capacity (HRC) parameter obtained from the pyrolysis combustion flow calorimetry and the maximum average rate of heat emission (MARHE) from the cone calorimeter test.

The use of alternative raw material sources in polyurethane chemistry is necessary given the limited supply of fossil fuels, their rising prices and the concern for sustainability. The production of biopolyols from edible vegetable oils such as rapeseed oil, soybean oil or sunflower oil is often proposed. In order to avoid conflict with the global food economy, non-edible or waste oils are hoped to find application in chemical synthesis. The possibility of using oils from selected fruit seeds to obtain biopolyols is analyzed in this manuscript. Five biopolyols were obtained from watermelon, cherry, black currant, grape and pomegranate fruit seeds using the transesterification reaction of the oils with triethanolamine. Thermal insulating polyurethane foams were then obtained by replacing 75% of petrochemical polyol with the biopolyols in polyurethane systems. Based on an analysis of the foaming process, it was found that the incorporation of triethanolamine molecules into the biopolyols causes a catalytic effect. The use of such biopolyols allows eliminating the catalyst from a polyurethane foam formulation. The polyurethane biofoams obtained with the pomegranate-seed-based biopolyol were characterized by the highest content of closed cells (45 vol.%). The lowest content was found for the foams containing the currant-seed-based biopolyol (9%). The foams were characterized by thermal conductivity coefficients between 32 and 35 kW/m·K and densities of approximately 40 kg/m3. Good dimensional stability and compressive strength between 100 and 250 kPa make them suitable for use in construction.