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48 result(s) for "Radek, Norbert"
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Properties of WC-Co coatings with Al2O3 addition
Properties of WC-Co coatings with Al addition on the C45 mild steel surface in acidic chloride solution were examined. The WC-Co-Al coatings on steel surfaces were deposited by an electro-spark (ESD) technique. The anti-corrosion properties of the coatings were mainly investigated by electrochemical methods. Moreover, the scanning electron microscope (SEM) was employed for the observation of the surface of materials. The structure of coatings depended on the composition of electrospark electrodes. In the WC80-Co5-Al 15 coating, the largest corrosion resistance was shown. The corrosion rate of the specimen was approximately eight times smaller than the coating without of Al addition. The aim of the research was to obtain, by adding alumina, an improvement in the functional properties of WC-Co coatings produced by the ESD method. Due to the original features of ESD coatings, they can be used in sliding friction pairs and as anti-wear coatings on cutting tools.
Performance tests of paint coatings used for masking armaments and military equipment
The paper presents an analysis of the operational properties of paint coatings for use in military technology in the field of masking. The assessment of the properties was performed on the basis of measurements of the surface geometric structure and adhesion using the peel method. The measurements of specular gloss, colour in the range of 400-700 nm and reflectance in the range of 350-1200 nm were made in relation to the requirements of the Polish Defence Standard NO-80-A200. Coating systems are characterised by their low roughness and good adhesion. Due to their operational properties, the developed coating systems can be used on armaments and military equipment.
Challenges for the DOE methodology related to the introduction of Industry 4.0
The introduction of solutions conventionally called Industry 4.0 to the industry resulted in the need to make many changes in the traditional procedures of industrial data analysis based on the DOE (Design of Experiments) methodology. The increase in the number of controlled and observed factors considered, the intensity of the data stream and the size of the analyzed datasets revealed the shortcomings of the existing procedures. Modifying procedures by adapting Big Data solutions and data-driven methods is becoming an increasingly pressing need. The article presents the current methods of DOE, considers the existing problems caused by the introduction of mass automation and data integration under Industry 4.0, and indicates the most promising areas in which to look for possible problem solutions.
Analysis of Thermal Comfort in Intelligent and Traditional Buildings
The paper analyses thermal comfort in intelligent and traditional buildings in Poland. It provides a comprehensive study on the subjective assessment of indoor environment conditions as well as on parameters that influence human thermal sensations and preferences. Direct measurements of physical parameters (e.g., air and globe temperature, relative humidity) as well as simultaneously conducted anonymous questionnaire studies were used to provide the necessary data. The study covered all seasons and a large number of participants representing various age groups and body build types, who completed a total of 1778 questionnaires. The results indicate that typically smart buildings offer higher levels of thermal comfort than the traditional ones and that people tend to prefer warmer environments. Moreover, it has been observed that the BMI index, air movement and the number of people per surface area can have an impact on the perceived thermal sensations.
Laser Treatment of Surfaces for Pool Boiling Heat Transfer Enhancement
The laser treatment of surfaces enables the alteration of their morphology and makes them suitable for various applications. This paper discusses the use of a laser beam to develop surface features that enhance pool boiling heat transfer. Two types of structures (in the ‘macro’ and ‘micro’ scale) were created on the samples: microfins (grooves) and surface roughness. The impact of the pulse duration and scanning velocity on the height of the microfins and surface roughness at the bottom of the grooves was analyzed with a high precision optical profilometer and microscope. The results indicated that the highest microfins and surface roughness were obtained with a pulse duration of 250 ns and scanning velocity of 200 mm/s. In addition, the influence of the ‘macro’ and ‘micro’ scale modifications on the boiling heat transfer of distilled water and ethyl alcohol was studied on horizontal samples heated with an electric heater. The largest enhancement was obtained for the highest microfins and roughest surfaces, especially at small superheats. Heat flux dissipated from the samples containing microfins of 0.4 mm height was, maximally, over three times (for water) and two times (for ethanol) higher than for the samples with smaller microfins (0.2 mm high). Thus, a modification of a selected model of boiling heat transfer was developed so that it would be applicable to laser-processed surfaces. The correlation proved to be quite successful, with almost all experimental data falling within the ±100% agreement bands.
Application of Machine Learning Techniques in the Prediction of Surface Geometry
The article presents an attempt by the authors to generate a digital representation of the analyzed surface layer of WC-Co-Al2O3 coating deposited by the ESD method. The WC-Co-Al2O3 surface layer is superhard and abrasion-resistant, significantly increasing the exploitation time of working elements. The authors aim to develop a method for generating series of digital surfaces with similar geometry parameters based on data collected through profilometric analysis. Therefore, the advanced integration of machine learning (ML) techniques with classical statistical approaches for modeling and predicting stochastic processes. While traditional models such as ARMA/ARIMA and hidden Markov models (HMMs) offer mathematical rigor, they often impose assumptions of stationarity and linearity, which limits their application to complex, noisy data. This paper proposes a model for surface geometry generation based on experimental data that combines recurrent neural networks (RNNs) and Monte Carlo simulation. Additionally, the study reviews emerging methods, including generative adversarial networks (GANs) for stochastic simulation and expectation-maximization (EM) algorithms for parameter estimation. An empirical case study on WC-Co-AL2O3 surface geometries demonstrates the effectiveness of ML–stochastic hybrids in capturing both deterministic structures and random fluctuations. The findings underscore not only the benefits but also the limitations of such models, including high computational demands and interpretability challenges, while proposing future research directions toward physics-informed ML and explainable AI.
Analysis of Enhanced Pool Boiling Heat Transfer on Laser—Textured Surfaces
Enhancement of pool boiling heat transfer can be attained with a number of passive and active techniques. The paper experimentally analyses the impact of laser treatment of the copper surfaces on pool boiling heat transfer of distilled water and ethyl alcohol. The samples were modified with a laser beam to produce longitudinal grooves of highly developed microstructures in the laser textured area. Specimens of different groove depths, groove widths and micro-fin widths were produced. The results indicate a significant influence of laser processing on heat flux dissipated from the surfaces and heat transfer enhancement for all the samples tested. The experimental results have been generalized in the form of a heat flux correlation based on a modified model of enhanced pool boiling heat transfer.
Influence of laser texturing on tribological properties of DLC coatings
The work presents the use of laser texturing of DLC coatings to improve tribological properties. The coatings were applied by the PVD method to the rings made of 4H13 steel. The surface texturing was performed with the TruMICRO 5325c picosecond laser with the radiation wavelength λ = 343 nm. The surface microstructure analysis, surface microgeometry and microhardness measurements and tribological tests were carried out. The problem presented in the paper can be used to extend the knowledge of the areas of application of DLC coatings, especially in sliding friction pairs.
The Morphology and Mechanical Properties of ESD Coatings before and after Laser Beam Machining
Electro-spark deposition (ESD) and laser beam machining (LBM) are the technologies using the concentrated energy flux. This paper deals with the issue of the impact of laser modification on the morphology and mechanical properties of carbide/copper coatings produced by electro-spark treatment. The coatings were applied to C45 carbon steel samples using the EIL-8A device. The following three types of electrodes made using the powder metallurgy (PM) hot pressing technique, from copper and tungsten carbide powders of different percentage compositions, were used for the coatings: 25% WC and 75% Cu; 50% WC and 50% Cu; and 75% WC and 25% Cu. Laser modification of the surface layers was performed with an Nd:YAG laser. The research focused on the analysis of the morphology of coatings applied by electro-spark technology before and after laser processing. The analysis of the morphology of electro-spark coatings revealed that the coatings had microcracks and pores. The laser beam machining of ESD coatings led to the homogenization of chemical composition, fragmentation of the structure, and elimination of microcracks. In addition, measurements of porosity, microhardness, adhesion, and analysis of XRD phase composition of the electro-spark coatings were performed. Laser processing proved to have a positive effect on improving the adhesion of coatings and reducing their porosity. This paper also presents a simulation model of heat transfer processes for the case of laser radiation impact on a WC-Cu coating. The developed numerical model, describing the influence of laser treatment on the distribution of temperature fields in the heated material (at a given depth) is of significant importance in the development of treatment technologies. Laser-modified ESD coatings perform anti-wear and protective functions, which enable their potential application in means of transport such as rolling stock.
Assessment of Thermal Comfort in the Intelligent Buildings in View of Providing High Quality Indoor Environment
The paper analyses the indoor environment in two modern intelligent buildings located in Poland. Measurements of air and globe temperatures, relative humidity and carbon dioxide concentration in 117 rooms carried out in the space of 1.5 years were presented. Thermal comfort of the occupants has been investigated using a questionnaire survey. Based on 1369 questionnaires, thermal sensation, acceptability and preference votes were analysed in view of their interdependency as well as their dependency on operative temperature, which proved to be very strong. It has been found that the respondents did not completely rate thermal comfort and indoor environment quality as very high, although the overwhelming sensations were positive. Apart from the operation of heating, ventilation and air conditioning (HVAC) systems, this might have also been the cause of individual human factors, such as body mass index, as tested in the study, or the finding that people were generally in favour of a warmer environment. Moreover, thermal environment proved to be the most important element for ensuring the well-being of the occupants.