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The depletion of aggregate-related natural resources is the primary concern of all researchers globally. Recent studies emphasize the significance of recycling and reusing various types of natural or by-product material waste from industry as a result of the building industry’s rising demand for aggregate as the primary component in concrete production. It has been demonstrated that the geopolymer system has exceptional features, such as high strength, superior durability, and greater resistance to fire exposure, making it a viable alternative to ordinary Portland Cement (OPC) concrete. This study will examine the present method utilized to generate artificial aggregate-based geopolymers, including their physical and mechanical properties, as well as their characterization. The production process of geopolymer derived from synthetic aggregates will be highlighted. In conjunction with the bonding of aggregates and the cement matrix, the interfacial transition zone (ITZ) is highlighted in this work as an additional important property to be researched in the future. It will be discussed how to improve the properties of geopolymers based on artificial aggregates. It has been demonstrated that cold bonding provides superior qualities for artificial aggregate while conserving energy during production. The creation of ITZ has a significant impact on the bonding strength between artificial aggregates and the cement matrix. Additionally, improvement strategies demonstrate viable methods for enhancing the quality of manufactured aggregates. In addition, other recommendations are discussed in this study for future work.

As the demand for nonrenewable natural resources, such as aggregate, is increasing worldwide, new production of artificial aggregate should be developed. Artificial lightweight aggregate can bring advantages to the construction field due to its lower density, thus reducing the dead load applied to the structural elements. In addition, application of artificial lightweight aggregate in lightweight concrete will produce lower thermal conductivity. However, the production of artificial lightweight aggregate is still limited. Production of artificial lightweight aggregate incorporating waste materials or pozzolanic materials is advantageous and beneficial in terms of being environmentally friendly, as well as lowering carbon dioxide emissions. Moreover, additives, such as geopolymer, have been introduced as one of the alternative construction materials that have been proven to have excellent properties. Thus, this paper will review the production of artificial lightweight aggregate through various methods, including sintering, cold bonding, and autoclaving. The significant properties of artificial lightweight aggregate, including physical and mechanical properties, such as water absorption, crushing strength, and impact value, are reviewed. The properties of concrete, including thermal properties, that utilized artificial lightweight aggregate were also briefly reviewed to highlight the advantages of artificial lightweight aggregate.

Due to the extraordinary properties for heavy-duty applications, there has been a great deal of interest in the utilization of waste material via geopolymerization technology. There are various advantages offered by this geopolymer-based material, such as excellent stability, exceptional impermeability, self-refluxing ability, resistant thermal energy from explosive detonation, and excellent mechanical performance. An overview of the work with the details of key factors affecting the heavy-duty performance of geopolymer-based material such as type of binder, alkali agent dosage, mixing design, and curing condition are reviewed in this paper. Interestingly, the review exhibited that different types of waste material containing a large number of chemical elements had an impact on mechanical performance in military, civil engineering, and road application. Finally, this work suggests some future research directions for the the remarkable of waste material through geopolymerization to be employed in heavy-duty application.

Today, the building and construction sector demands environmentally friendly and sustainable protective coatings using inorganic coating materials for safe, non-hazardous, and great performance. Many researchers have been working on sustainable solutions to protect concrete and metal infrastructures against corrosion and surface deterioration with the intention of introducing green alternatives to conventional coatings. This article presents a review of developments of geopolymer pastes doped with different types of photocatalyst precursors including factors affecting geopolymer properties for enhancing coating with photocatalytic performance. Photodegradation using geopolymer photocatalyst has great potential for resolving harmless substances and removing pollutants when energized with ultraviolet (UV) light. Although geopolymer is a potentially new material with great properties, there has been less research focusing on the development of this coating. This study demonstrated that geopolymer binders are ideal precursor support materials for the synthesis of photocatalytic materials, with a significant potential for optimizing their distinctive properties.

This investigative study aims to study the mechanical and morphological properties of fly ash (FA)-based geopolymer paste as a repair material when applied on ordinary Portland cement (OPC) overlay concrete. The first part of this study investigates the optimal mix design of FA-based geopolymer paste with various NaOH concentrations of 8, 10, 12, and 14 M, which were used later as a repair material. The second part studies the bonding strength using a slant shear test between the geopolymer repair material and OPC substrate concrete. The results showed that a shorter setting time corresponds to the higher NaOH molarity, within the range of 53 and 30 min at 8 and 14 M, respectively. The compressive strength of FA-based geopolymer paste was found to reach 92.5 MPa at 60 days. Also, from the slant shear test results, prism specimens with 125 mm length and 50 mm wide have a large bond strength of 11 MPa at 12 M. The scanning electron microscopy/energy-dispersive X-ray (SEM/EDX) analysis showed that the OPC substrate has a significant effect on slant shear bond strength, where the presence of free cations of Ca2+ on the OPC substrate surface contributed to the formation of calcium alumina-silicate hydrate gel (C-A-S-H) by building various cross-links of Ca-O-Si.

As the fastest growing plant with high tensile strength, bamboo provides an excellent alternative material to replace steel reinforcement in a concrete structure. However, the bond of bamboo embedded in concrete is very poor due to its surface properties and swell–shrink behaviors, especially when embedded in ordinary Portland cement concrete (OPCC). Thus, this paper presents the experimental investigation on the bond performance of deformed and undeformed bamboo species of Bambusa vulgaris strips embedded in fly ash geopolymer concrete (FAGC). Undeformed bamboo strips with and without nodes were compared to deformed bamboo strips in a corrugated and Galvanized Iron (G.I) rolled wired form in the pull-out test to study the mechanical interlocking effect on the bond performance of bamboo strips embedded in concrete. The groove on the corrugated bamboo strip was made using a router machine, while the wired bamboo was produced by wrapping the G.I wire along the bamboo strip. The difference in groove and wire spacing of the deformed bamboo strip on the bond strength was also observed. The result showed that the geometry of the bamboo strip had a significant effect on the bond performance, with the deformed bamboo strip outperforming the undeformed bamboo strip. In addition, the utilization of FAGC could also reduce the moisture absorption by the bamboo strip. Thus, these results showed that using bamboo strips in FAGC is feasible, contributing to a promising approach for full utilization of bamboo and industrial waste products such as fly ash as construction materials.

This paper elucidated the potential of electron backscatter diffraction analysis for ground granulated blast furnace slag geopolymers at 1000°C heating temperature. The specimen was prepared through the mechanical ground with sandpaper and diamond pad before polished with diamond suspension. By using advanced technique electron backscatter diffraction, the microstructure analysis and elemental distribution were mapped. The details on the crystalline minerals, including gehlenite, mayenite, tobermorite and calcite were easily traced. Moreover, the experimental Kikuchi diffraction patterns were utilized to generate a self-consistent reference for the electron backscatter diffraction pattern matching. From the electron backscatter diffraction, the locally varying crystal orientation in slag geopolymers sample of monoclinic crystal observed in hedenbergite, orthorhombic crystal in tobermorite and hexagonal crystal in calcite at 1000°C heating temperature.

Asphalt Plant Waste Powder (APWP) is a sort of waste that asphalt mixing facilities produce in enormous amounts. These materials have the potential to cause a plethora of new health and environmental concerns; thus, they should be changed into something more useful and environmentally friendly. This substance comprising silicon and aluminium, which can be utilised as a cement substitute or in building. Utilization of APWP is a novel, since very limited research has used this material especially in concrete. This study will evaluate the use of Asphalt Plant Waste Powder (APWP) as a cement substitute in order to produce regular, usable concrete. This study aims to determine the ideal amount of cement replacement by APWP for use as a building material and to manufacture normal concrete with a density of less than 2400 kg/m3. To partially replace cement, four proposed percentages of 10%, 20%, 30%, and 40% are utilised. Compressive and flexural strength were examined at 28 days throughout the project. All specimens were water-cured prior to being examined. The optimal replacement of cement by APWP is therefore 10% with compressive strength of 53.75 MPa, density of 2456 kg/m3, Ultra Pulse Velocity (UPV) of 3.82 km/s, and flexural strength of 5.84 MPa. Consequently, it is suggested that APWP can be utilised as a cement alternative at a replacement rate of 10%.

Setting time in geopolymers is known as the time taken for the transition phase of liquid to solid of the geopolymer system in which is represented in the initial setting and final setting. Setting time is significant specifically for application in the construction field. This study intends to determine the setting time of high calcium fly ash geopolymers and the properties of the geopolymers after setting (1-day age). This includes the determination of heat evolved throughout geopolymerization using Differential Scanning Calorimeter. After setting properties determination includes compressive strength and morphology analysis at 1-day age. High calcium fly ash was used as geopolymer precursor. Meanwhile, for mixing design, the alkali activator was a mixture of sodium silicate and sodium hydroxide (concentration varied from 6M-14M) with a ratio of 2.5 and a solid-to-liquid ratio of 2.5. From this study, it was found that high calcium fly ash geopolymer with 12M of NaOH has a reasonable setting time which is suitable for on-site application as well as an optimal heat evolved (–212 J/g) which leads to the highest compressive strength at 1-day age and no formation of microcracks observed on the morphology. Beyond 12M, too much heat evolved in the geopolymer system can cause micro-cracks formation thus lowering the compressive strength at 1-day age.

This paper details the properties, microstructures, and morphologies of the fly ash-based alkali-activated material (AAM), also known as geopolymers, under various steam curing temperatures. The steam curing temperature result in subsequent high strengths relative to average curing temperatures. However, detailed studies involving the use of steam curing for AAM remain scarce. The AAM paste was prepared by mixing fly ash with an alkali activator consisting of sodium silicate (Na2SiO3) and sodium hydroxide (NaOH). The sample was steam cured at 50°C, 60°C, 70°C, and 80°C, and the fresh paste was tested for its setting time. The sample also prepared for compressive strength, density, and water absorption testings. It was observed that the fastest time for the fly ash geopolymer to start hardening was at 80°C at only 10 minutes due to the elevated temperature quickening the hydration of the paste. The compressive strength of the AAM increased with increasing curing time from 3 days to 28 days. The AAM’s highest compressive strength was 61 MPa when the sample was steam cured at 50°C for 28 days. The density of AAM was determined to be ~2122 2187 kg/m3, while its water absorption was ~6.72-8.82%. The phase analyses showed the presence of quartz, srebrodolskite, fayalite, and hematite, which indirectly confirms Fe and Ca’s role in the hydration of AAM. The morphology of AAM steam-cured at 50°C showed small amounts of unreacted fly ash and a denser matrix, which resulted in high compressive strength.