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"Reich Matthias"
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Drilling Optimization by Means of Decision Matrices and VB Tool Applied to Torsional Vibration and MSE Surveillance
by
Barboza, Thales Rodrigues
,
Nascimento, Andreas
,
Reich, Matthias
in
Brazil
,
Datasets
,
decision matrix
2025
Nowadays, the exploration of different deep subsurface energy-related natural resources (oil/gas, natural hydrogen, geothermal, among others) is gaining importance. The exploration of these deep subsurface resources can present several challenges, such as complex lithology to be drilled, high depth to be reached, and considerable rock hardness, among others. In this context, the implementation of methodologies focused on real-time operational efficiency improvement has gained attention. Mechanical specific energy (MSE), rate of penetration (ROP), and even vibrations are key indicators that can be combined and used for drilling process optimization and efficiency improvement. These indicators are linked to operational drilling mechanic parameters, such as weight on bit (WOB), rotary speed (RPM), torque (TOR), and flow rate (FLOW). Despite this, multi-objective research considering both MSE and torsional vibration (stick–slip) has been largely overlooked in drilling optimization studies. Therefore, the main objective of this paper is to analyze field data from carbonate reservoirs using a multi-objective optimization approach based on torsional vibration, by means of stick–slip and MSE analyses. The focus is to minimize MSE values and mitigate stick–slip using self-developed decision matrices which consider WOB, RPM, and FLOW as key elements. The research results demonstrated that FLOW is a crucial parameter for minimizing torsional vibrations and should be prioritized in drilling operations, also for mitigating undesirable events. The optimization process yielded optimal WOB values for each RPM range (from 100 to 180 [rev/min]) and FLOW range (from 2200 to 3900 [L/min]). The decision matrix revealed that regions with high desirability correspond to high RPM (above 120 [rev/min]), with WOB varying from 5 to 13 [tf], and FLOW rates above 2300 [L/min]. Critical drilling conditions occur when low RPM, low FLOW, and high WOB (above 13 [tf]) are applied, as these conditions and this combination of parameters are most susceptible to release severe torsional vibrations, indicating a higher risk of operational problems.
Journal Article
Numerical Simulation of Nonlinear Processes in the “Thruster—Downhole Motor—Bit” System While Extended Reach Well Drilling
by
Buslaev, George V.
,
Ulyanov, Dmitriy S.
,
Kunshin, Andrey A.
in
Analysis
,
computational fluid dynamics
,
Drilling
2023
The relevance of the application of hydraulic thruster technology is determined by the technological limitations of drilling both vertical and horizontal wells. The existing experimental studies confirm the effectiveness of the technology, but its widespread implementation is hindered by the lack of scientific foundations for its operation in combination with a downhole motor and bit. Our research methodology includes methods for analyzing scientific and technical information as well as methods of numerical modeling using programming languages and ready-made software packages for CFD calculations. Verification of the simulation results was carried out on the basis of the experimental field studies previously conducted with the participation of the authors of the article. This article presents the results of the analysis of the current state of the problem and computer physical and mathematical modeling of the work of the thruster together with the bit and downhole motor when drilling a deviated section of a well. Based on the simulation results, the expediency of using hydraulic thrusters in the practice of drilling wells with the possibility of predicting and operatively regulating the operation parameters of the “Hydraulic Thrusting Device—Downhole Motor—Bit” system is theoretically substantiated and scientifically confirmed.
Journal Article
Optimization of Rate of Penetration and Mechanical Specific Energy Using Response Surface Methodology and Multi-Objective Optimization
by
Romero Guzman, Oldrich Joel
,
Mathias, Mauro Hugo
,
Nascimento, Andreas
in
Analysis
,
Business performance management
,
carbonate rock
2025
Optimizing the drilling process is critical for the exploration of natural resources. However, there are several mechanic parameters that continuously interact with formation properties, hindering the optimization process. Rate of penetration (ROP) and mechanical specific energy (MSE) are considered two key performance indicators that allow the identification of ideal conditions to enhance the drilling process. Thus, the goal of this research was to analyze field data from pre-salt layer operations, using a 2D analysis of parameters as a function of depth, response surface methodology (RSM), and multi-objective optimization. The results show that the RSM method and multi-objective optimization provide better results when compared with 2D analysis of parameters as a function of depth. The RSM method can be used as a tool to analyze the effects of the independent drilling mechanical parameters (WOB, RPM, FLOW, and TOR) on the response variables (ROP and MSE) with a 95% confidence level. Through multi-objective optimization, it was possible to concomitantly achieve an ROP of approximately 22 ft/h and MSE of nearly 11 kpsi using the values of WOB, RPM, FLOW, and TOR of about 11 klb, 109 rev/min, 803 gpm, and 3 klb-ft, respectively. Using high WOB values, i.e., from the mean value up to the maximum value of approximately 43 klb, reflects a low ROP and most likely indicates an operation beyond the foundering point. High FLOW promotes a more efficient hole cleaning and higher rates of cuttings transport, thus preventing eventual in situ drill-bit sticking. Flow adjustment also ensures an adequate balance of dynamic bottom hole pressure, in addition to controlling the force impact force of the drilling fluid in contact with the rock being drilled, expressing importance in terms of efficiency and rock penetration. Finally, it is important to mention that the results of this research are not only applicable to hydrocarbon exploration but also to geothermal and natural hydrogen exploration. Values analyzed and presented with decimal precision should be logically focused as integers when in industrial application.
Journal Article
Real-Time Data Transmission and Drilling Performance: Analyses Including Data Propagation Agility in Boreholes, Drilling Parameters and Information Transmission Through MPT Systems
by
Nascimento, Andreas
,
Romeu da Silva, Gustavo Henrique
,
Reich, Matthias
in
Acoustics
,
Boreholes
,
Case studies
2026
This research-related study examines the relevance of mud pulse telemetry (MPT) systems and their intersection with drilling performance, focusing on data transmission signal propagation performance and overall operation under different drilling parameters conditions, with an additional focus on drilling fluid flow rate and downhole pressure conditions. The novelty of this study lies in the investigation of adjustments to drilling operating parameters that could potentially improve the transmission of telemetry signals during drilling, in real time, without requiring mechanical or functional modifications to the MPT system itself. Improvements on transmission performance in situations where the data rate may be limited are also addressed, presenting an alternative through possible propagation velocity improvements to counterbalance it. A detailed chronological technical scientific literature review details important parts on analyses of pressure pulse propagation velocities focused on data transmission. A systematic experimental approach was developed and put into practice to evaluate the MPT systems in regard to tendencies on transmission performances, emphasizing pressure pulse propagation velocity. The laboratory-scale experiments were conducted at the Institute of Drilling Engineering and Fluid Mining (IBF) from the Technical University Bergakademie Freiberg (TUBAF), namely the Flow-loop Research Facility, to assess the impact of fluid flow rate (and subsequent pressure) on data transmission efficiency. Experimental results demonstrate that increasing the flow rate significantly speeds up signal propagation. In the performed experiments, for the mud siren configuration, increasing the flow rate from 15 to 25 m3/h improved the data transmission performance by approximately, at minimum, 18%, while for the positive mud pulse system, an increase in flow rate from 11.5 to 14 m3/h resulted in a propagation velocity rise of about 19%. The results also showed that higher concentrations of glycerin in the working fluid reduced the propagation velocity, confirming the influence of the fluid’s rheological properties on telemetry performance. At the end, in the presented case study, for 6 bps data rate configurations and for a transmission of a 40-bit string, it was demonstrated that the propagation time from downhole to the surface could potentially represent approximately 40% of the total time demanded for transmitting the desired information (generation plus propagation time). It was verified that an increment of 0.02208 m3/s (350 gpm) could lead to shortening eventual surveying procedures by 1–2 s, and that it could equally represent 1.137 bps. This is a relevant outcome, since, without any physical or functional alteration to the MPT system, one could have the data transmission performance improved, an approach not yet analyzed in the literature nor at the industrial park. These results, added to the detailed literature investigation and interaction with field personnel, indicate that the drilling fluid flow rate is a critical operational parameter affecting both the telemetry signal transmission speed and the overall drilling efficiency. Increasing the flow rate can reduce survey transmission time and decrease operational exposure to drilling hazards, such as drill string sticking. The results provide quantitative information applicable in optimizing measurement-drilling telemetry and help support the development of integrated drilling optimization strategies that balance drilling performance with real-time data transmission assurance in deep drilling operations.
Journal Article
O&G, Geothermal Systems, and Natural Hydrogen Well Drilling: Market Analysis and Review
by
Mathias, Mauro Hugo
,
Nascimento, Andreas
,
Reich, Matthias
in
Air quality management
,
Alternative energy sources
,
Climate change
2025
Developing clean and renewable energy instead of the ones related to hydrocarbon resources has been known as one of the different ways to guarantee reduced greenhouse gas emissions. Geothermal systems and native hydrogen exploration could represent an opportunity to diversify the global energy matrix and lower carbon-related emissions. All of these natural energy sources require a well to be drilled for its access and/or extractions, similar to the petroleum industry. The main focuses of this technical–scientific contribution and research are (i) to evaluate the global energy matrix; (ii) to show the context over the years and future perspectives on geothermal systems and natural hydrogen exploration; and (iii) to present and analyze the importance of developing technologies on drilling process optimization aiming at accessing these natural energy resources. In 2022, the global energy matrix was composed mainly of nonrenewable sources such as oil, natural gas, and coal, where the combustion of fossil fuels produced approximately 37.15 billion tons of CO2 in the same year. In 2023, USD 1740 billion was invested globally in renewable energy to reduce CO2 emissions and combat greenhouse gas emissions. In this context, currently, about 353 geothermal power units are in operation worldwide with a capacity of 16,335 MW. In addition, globally, there are 35 geothermal power units under pre-construction (project phase), 93 already being constructed, and recently, 45 announced. Concerning hydrogen, the industry announced 680 large-scale project proposals, valued at USD 240 billion in direct investment by 2030. In Brazil, the energy company Petroleo Brasileiro SA (Petrobras, Rio de Janeiro, Brazil) will invest in the coming years nearly USD 4 million in research involving natural hydrogen generation, and since the exploration and access to natural energy resources (oil and gas, natural hydrogen, and geothermal systems, among others) are achieved through the drilling of wells, this document presents a technical–scientific contextualization of social interest.
Journal Article
International viewpoint and news
2012
A comprehensive examination of the Deepwater Horizon offshore drilling disaster is presented. The disaster has changed the oil industry. Detailed emergency scenarios are being simulated and practiced prior to drilling operations. The development of emergency plans is now at the forefront of drilling technology. New technology to isolate damaged wells has been established and is placed at the ready in case of an emergency. And last but not least, the training of drilling engineers has once again been improved and expanded in terms of borehole security. I
Journal Article
O G, Geothermal Systems, and Natural Hydrogen Well Drilling: Market Analysis and Review
by
Diunay Zuliani Mantegazini
,
Andreas Nascimento
,
Mauro Hugo Mathias
in
drilling
,
energy conversion
,
geothermal
2025
Developing clean and renewable energy instead of the ones related to hydrocarbon resources has been known as one of the different ways to guarantee reduced greenhouse gas emissions. Geothermal systems and native hydrogen exploration could represent an opportunity to diversify the global energy matrix and lower carbon-related emissions. All of these natural energy sources require a well to be drilled for its access and/or extractions, similar to the petroleum industry. The main focuses of this technical–scientific contribution and research are (i) to evaluate the global energy matrix; (ii) to show the context over the years and future perspectives on geothermal systems and natural hydrogen exploration; and (iii) to present and analyze the importance of developing technologies on drilling process optimization aiming at accessing these natural energy resources. In 2022, the global energy matrix was composed mainly of nonrenewable sources such as oil, natural gas, and coal, where the combustion of fossil fuels produced approximately 37.15 billion tons of CO2 in the same year. In 2023, USD 1740 billion was invested globally in renewable energy to reduce CO2 emissions and combat greenhouse gas emissions. In this context, currently, about 353 geothermal power units are in operation worldwide with a capacity of 16,335 MW. In addition, globally, there are 35 geothermal power units under pre-construction (project phase), 93 already being constructed, and recently, 45 announced. Concerning hydrogen, the industry announced 680 large-scale project proposals, valued at USD 240 billion in direct investment by 2030. In Brazil, the energy company Petroleo Brasileiro SA (Petrobras, Rio de Janeiro, Brazil) will invest in the coming years nearly USD 4 million in research involving natural hydrogen generation, and since the exploration and access to natural energy resources (oil and gas, natural hydrogen, and geothermal systems, among others) are achieved through the drilling of wells, this document presents a technical–scientific contextualization of social interest.
Journal Article
Perceived impacts of company Workplace Health Promotion on employment relationship
2020
Workplace Health Promotion (WHP) as part of Workplace Health Management (WHM) is an emerging function within organizational HRM. Research has investigated the economic feasibility of WHM by examining health-related productivity losses and presenteeism but has also shown connections of WHM and employee reactions, i. a. happiness, confidence, job satisfaction, and perceptions of being cared for by employers. The goal of this paper is to examine possible impacts of WHM, and especially WHP on certain motivational and emotional aspects of the employment relationship, namely the perceived attractiveness of the employer, and perceived impacts of WHM/WHP on emotional atmosphere, work motivation, commitment of the employees, and the number of voluntary quits.
Journal Article
ITER ECH&CD Control System: Architecture, interfaces and status of development
by
Carannante, Giuseppe
,
De Vries, Peter
,
Ferrari, Martino Giordano
in
Control equipment
,
Control systems
,
Electric power supplies
2023
The ITER ECH&CD system is designed to inject 20 MW of millimetre-wave at 170 GHz into the vacuum vessel. The system is composed of many sub-systems, namely High-Voltage Power Supplies (HVPS), Gyrotrons, Transmission Lines (TL), Ex-vessel Waveguides (EW), Launchers. It is the role of the EC Plant Controller (ECPC) to integrate all the Sub-system Control Units (SCU), to prepare the system for operation and to execute the real-time requests coming from the plasma control system. The ECPC also implements plant level protection functions involving more than one sub-system and it interfaces with the ITER Central I&C. This paper gives an overview of the EC system and a description of the control system development focusing on the architecture and the interfaces. Control and protection functions are presented together with a functional allocation to better define interfaces and responsibilities. The preliminary design of the interface with the Plasma Control System to implement advanced control functions is also presented.
Journal Article
ITER ECH CD Control System: Architecture, interfaces and status of development
2023
The ITER ECH&CD system is designed to inject 20 MW of millimetre-wave at 170 GHz into the vacuum vessel. The system is composed of many sub-systems, namely High-Voltage Power Supplies (HVPS), Gyrotrons, Transmission Lines (TL), Ex-vessel Waveguides (EW), Launchers. It is the role of the EC Plant Controller (ECPC) to integrate all the Sub-system Control Units (SCU), to prepare the system for operation and to execute the real-time requests coming from the plasma control system. The ECPC also implements plant level protection functions involving more than one sub-system and it interfaces with the ITER Central I&C. This paper gives an overview of the EC system and a description of the control system development focusing on the architecture and the interfaces. Control and protection functions are presented together with a functional allocation to better define interfaces and responsibilities. The preliminary design of the interface with the Plasma Control System to implement advanced control functions is also presented.
Journal Article