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Simulations of impact events in the automotive industry are now common practice. Vehicle crashworthiness simulations on plastic components cover a wide range of strain rates from 0.01 to 500 s-1. Because plastics mechanical properties are very dependent on strain rate, developing experimental methods for generating stress-strain curves at this strain rate range is of great technological importance. In this paper, a modified Charpy machine capable of acquiring useful information to obtain the stress-strain curve is presented. Strain rates between 300 to 400 s-1 were achieved. Three thermoplastics were tested: high-density polyethylene, polypropylene-copolymer and polypropylene-homopolymer. Impact simulations using LS-DYNA were performed using the acquired high-strain rates stress-strain curves and compared with experimental data. Simulations using stress-strain curves from quasi-static tests were also performed for comparison. Very good agreement between the simulation and experimental results was found when the ASTM D1822 type S specimen was used for testing each material.

This article presents a perspective on the potential use of microalgae oils in the production of metal working fluids (MWFs) used for minimum quantity lubrication (MQL) operations. The generalities of MQL operations and requirements of MWFs, and current advances in the development of the most promising microalgae oils with high contents of saturated, monounsaturated, and polyunsaturated fatty acids were reviewed and discussed. The analysis of data, discussions, and conclusions of numerous studies published recently and combined with the experience of the multidisciplinary team of authors strongly suggest that microalgae oils do indeed have great potential as sustainable and eco-friendly base oils for producing semi-synthetic MWFs, soluble oils and straight cutting fluids for MQL operations. Additionally, gaps and challenges focused on the use of agro-industry wastewater in microalgae production, green harvesting and oil extraction methods, and replacement of toxic additives in MWFs by green nanoparticles and biopolymers were identified and highlighted for achieving massive microalgae oil-based MWFs production and truly green machining processes.