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50 result(s) for "Su, Chunjian"
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Ultrathin, Transparent, and High Density Perovskite Scintillator Film for High Resolution X‐Ray Microscopic Imaging
Inorganic perovskite quantum dots CsPbX3 (X = Cl, Br, and I) has recently received extensive attention as a new promising class of X‐ray scintillators. However, relatively low light yield (LY) of CsPbX3 and strong optical scattering of the thick opaque scintillator film restrict their practical applications for high‐resolution X‐ray microscopic imaging. Here, the Ce3+ ion doped CsPbBr3 nanocrystals (NCs) with enhanced LY and stability are obtained and then the ultrathin (30 µm) and transparent scintillator films with high density are prepared by a suction filtration method. The small amount Ce3+ dopant greatly enhances the LY of CsPbBr3 NCs (about 33 000 photons per MeV), which is much higher than that of bare CsPbBr3 NCs. Moreover, the scintillator films made by these NCs with high density realize a high spatial resolution of 862 nm thanks to its thin and transparent feature, which is so far a record resolution for perovskite scintillator‐based X‐ray microscopic imaging. This strategy not only provides a simple way to increase the resolution down to nanoscale but also extends the application of as‐prepared CsPbBr3 scintillator for high resolution X‐ray microscopic imaging. Ultrathin and transparent scintillator films with high density are prepared by a suction filtration method using Ce3+‐doped CsPbBr3 nanocrystal with high light yield and stability. Moreover, the scintillator films realize a record spatial resolution for perovskite scintillator‐based X‐ray microscopic imaging. This work extends the applications of as‐prepared CsPbBr3 scintillator for high‐resolution X‐ray microscopic imaging.
Intelligent Systems for Inorganic Nanomaterial Synthesis
Inorganic nanomaterials are pivotal foundational materials driving traditional industries’ transformation and emerging sectors’ evolution. However, their industrial application is hindered by the limitations of conventional synthesis methods, including poor batch stability, scaling challenges, and complex quality control requirements. This review systematically examines strategies for constructing automated synthesis systems to enhance the production efficiency of inorganic nanomaterials. Methodologies encompassing hardware architecture design, software algorithm optimization, and artificial intelligence (AI)-enabled intelligent process control are analyzed. Case studies on quantum dots and gold nanoparticles demonstrate the enhanced efficiency of closed-loop synthesis systems and their machine learning-enabled autonomous optimization of process parameters. The study highlights the critical role of automation, intelligent technologies, and human–machine collaboration in elucidating synthesis mechanisms. Current challenges in cross-scale mechanistic modeling, high-throughput experimental integration, and standardized database development are discussed. Finally, the prospects of AI-driven synthesis systems are envisioned, emphasizing their potential to accelerate novel material discovery and revolutionize nanomanufacturing paradigms within the framework of AI-plus initiatives.
Tool path selection for high-speed ball-end milling process of hardened AISI D2 steel based on fatigue resistance
This paper aims at revealing how tool paths influence the fatigue resistance of high-speed ball-end hard milled surfaces and proposing corresponding tool path selection methods. Three kinds of tool paths (tool paths A, B, and C with angles relative to the length direction of cuboid workpiece 0°, 90°, and 45°, respectively) were utilized during high-speed milling process of hardened AISI D2 steel. The fatigue resistance of samples for different tool paths was evaluated through three-point bending fatigue tests. Results shows that tool paths have significant effect on fatigue resistance, and the maximum discrepancy in fatigue life can reach about 37.6% for different tool paths. Samples for tool path C shows the longest fatigue life when radial depth of cut a e  = 0.1 mm. However, with the further increase of a e , samples for tool path A have the best fatigue resistance, followed by tool path C and B. Microscopic stress concentration and effective residual stress are the main ways by which tool paths influence the fatigue resistance. Changing tool paths leads to the difference in surface topography orientation and then in degree of microscopic stress concentration. Moreover, the effective residual stress (residual stress component in direction parallel to cyclic tensile stress) is also directly determined by tool paths. Tool path selection methods are put forward based on the aforementioned influence mechanisms. This study indicates that improving the fatigue resistance of high-speed ball-end hard milled surfaces suffering given cyclic tensile stress is feasible by choosing appropriate tool paths.
Effects of forming parameters on the forming limit of single-point incremental forming of sheet metal
In this paper, experimental and numerical simulation studies on the forming limit diagram of single-point incremental forming (SPIF) were described. We proposed a novel method for evaluating the forming limit in incremental forming. The proposed method utilizes the forming limit angle and the maximum thinning rate. The effects of the forming and processing parameters on the forming limit of an aluminum sheet during incremental forming were investigated using a combination of simulation analysis and experimental verification. The obtained results show that the forming limit is large for 1060Al and 6061Al when the initial thickness is 1.5 mm for a single parameter change for SPIF. For 1060Al, the step size is in the range of 0.8–1.5 mm. When the step size is 0.8 mm, the incremental forming limit is large and the forming precision is high. For 1060Al and 6061Al, the incremental forming limit is at the maximum level when the tool radius is 6.0 mm, and when the tool radius is 5.0 mm, the best forming precision can be achieved. It is of great theoretical significance and practical engineering value to study the effects of various forming parameters on the forming limit of metal sheet SPIF.
Effects of variable blank holder forces and a controllable drawbead on the springback of shallow-drawn TA2M titanium alloy boxes
Springback, which occurs during stamping of shallow-drawn titanium alloy sheets, can negatively influence the stamping accuracy and reliability of follow-up assembly and welding of parts and restrict the application of titanium alloy sheets when high precision is a requirement. Therefore, accurate prediction and control of springback in titanium alloy sheets is an industrial problem that requires urgent attention. In this paper, a TA2M titanium alloy box formed via shallow drawing is used as the research object and springback control during stamping is attempted by varying the magnitude and mode of the blank holder force (VBHF) and height of a controllable drawbead. The influences of drawbead height, VBHF magnitude, and loading mode on the resulting sheet springback are determined by means of finite element simulation and experimentation to determine the best combination yielding the minimum springback. The results of this research provide a reliable reference for future efforts to form tough materials.
Adaptive coordinated motion constraint control for cooperative multi-manipulator systems
Constrained motion and redundant degrees of freedom control exist in a multi-manipulator collaboration system. In other words, the multi-manipulator collaboration technology must solve the problems of uncertain environment interaction and coordinated control. Few studies have been conducted on the coordination control of a multi-manipulator, and the control effect is not good. To solve the coordinated motion problem of the multi-manipulator cooperative system, this study divides the multi-manipulator coordinated motion into two forms, namely coupled and superimposed motions, and proposes an adaptive coordinated motion constraint scheme under different motion forms. The coupled and superimposed motions are investigated through coordinated handling and coordinated drawing circle tasks, respectively. The proposed coordinated control scheme has a good effect. Without position detection and positioning, the kinematic constraint algorithm can maintain the relative motion relationship between end-effectors. When an external disturbance occurs, the slave manipulator can automatically adjust based on the position of the main manipulator, avoiding error accumulation. The experimental results show a maximum trajectory tracking error of 2.131 mm and maximum attitude error of 0.176°, indicating that the proposed control scheme has strong adaptive ability and high control accuracy.
Research on rolling process of bow parts with variable lateral roll spacing based on optimal bending angle distribution function
For roll-bending formation in bow-shaped sheet metal parts, the distance of the traditional roll-forming transverse unit is constant, which often causes corner wrinkles, corner cracks, tearing, springback, and peak longitudinal strain defects throughout the formation process. To solve these shortcomings, this paper proposes an optimized bending angle distribution function to synergize the variable lateral roll distance technique. By parameterizing the abstract function according to the function boundary trajectory, the bending angle of each roll pass is measured; furthermore, the optimal function curve can be obtained through finite element analysis. Then, the roll-bending simulation is conducted, and the forming angle of the sheet metal parts is redistributed to determine the most effective reduction of peak longitudinal strain and transverse roll spacing. The bending angle distribution function aids the variable transverse roll distance technology to execute roll-bending experiments on 3004Al arch parts, ultimately obtaining the optimal roll-bending angle and transverse roll distance. The results of the roll forming simulation, based on the optimized bending angle distribution function and variable transverse roll distance technology, corroborate the experimental results, and good roll forming efficiency and quality are achieved.
Research on warpage in roll forming of the hat-shaped part using a five-boundary condition forming angle distribution function
In this study, the small-section profile hat-shaped roll bending part is used as the research object. Aiming at the issue of lacking scientific theory guidance for the bending angle distribution in roll forming, which leads to defects in the forming process and reduces the forming accuracy and quality of the product, a forming angle distribution function with five-boundary condition is proposed. Furthermore, an optimal forming angle distribution method is optimized and obtained on the basis of the distribution interval of forming angle under five-boundary condition determined by the previous research. Then, the generation mechanism of the warpage defect of the hat-shaped roll bending part is simulated and analyzed based on the optimized distribution method for the first time. Through the change of the maximum deviation of z-coordinates, z ′, and fluctuation of the edge wave, ∆ z , the influence of the forming angle, sheet thickness, and material yield strength on the warpage defect in the roll forming process is studied and verified by experiments. The results show that the stress, strain, fluctuation of the edge wave, and maximum deviation of z-coordinates based on the optimized distribution method are smaller than those of other distribution methods, showing its superiority in forming process. In addition, the peak longitudinal strain increases as the forming angle increases and the warpage decreases as the sheet thickness and yield strength increase.
Analysis and Evaluation of Seed-Filling Performance of a Pneumatic Interference Precision Seeder for Small Cabbages
To address the current problems of poor seed-filling performance and seed leakage of the pneumatic seed filler for cabbage, we designed a pneumatic disturbing precision seed filler for cabbage based on the auxiliary disturbing seed-filling method. This seeder can completely perturb the seed population entering the bottom of the seed box casing during the seed-filling process, thereby increasing the initial velocity of the cabbage seeds, and facilitating the smooth progress of the seed-filling process. Firstly, we carried out a theoretical analysis based on the particle dynamics of the seed-filling process of the seeder and obtained the influencing factors affecting the seed-filling performance of the seeder. Secondly, through EDEM discrete element simulation, the average speed of the seed population, the disturbance frequency, and the degree of disturbance were used as the indicators to select the seed discharge disk structure with the best seed-filling performance. In the experimental aspect, a four-factor three-level orthogonal standardized test was conducted to evaluate the seed filling performance of the planter, using the seed suction qualification rate and the seed leakage rate as the evaluation indexes. The optimal structure of the seed discharge tray was selected through polarity analysis and ANOVA. The optimal combination of parameters for the seed-filling process of the planter was obtained; linear serrated disk, 40 rpm disk rotation speed, −2500 Pa negative fan pressure, and 1.2 mm aperture diameter. After comparative validation tests, the seed suction qualification rate of the seed absorber was 95.32%, and the leakage rate was 3.11%, which was in line with the agronomic planting of Chinese cabbage seeds.
Research on the variable parameters of each pass in multipass single-point incremental forming
In a study of multipass incremental forming, the same parameters are mostly used for all passes, and the parameters are unchanged in each pass. There are few reports on the use of different parameters in each forming pass. In this study, a cone-shaped part with a forming angle of 70° is selected as the research object, and the different changes of the forming parameters, such as multipass angle interval, tool radius, and axial feed, in each pass are investigated. First, a multipass incremental forming model is developed to analyze the influence of the forming parameters in each pass on the stress, strain, and section thickness of the part. Second, an orthogonal test is designed to analyze the primary and secondary orders of the three sets of parameters and the optimal level combination. Finally, a numerical control experiment is carried out to verify the validity of the model and the accuracy of the simulation results. The sink defects are reduced by adjusting the forming depth of the path. The results show that the primary and secondary orders of the three sets of forming parameters are the tool radius, axial feed, and pass angle interval. The optimal horizontal combination is that the tool radius is constant at 4 mm; the axial feed values are 0.5, 1.0, and 1.5 mm; and the pass angles are 50°, 60°, and 70°. The forming quality and efficiency are improved by selecting the appropriate forming parameters.