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Thermal barrier coating system plays key role in high temperature gas turbine blades. During the manufacture and in-service processes, defects are inevitable due to the inconsistent deformation and fatigue loading. The typical defects, e.g. interfacial debonding and crack in substrate, may significantly degrade the performance, safety and service life of gas turbine. However, it is challenging to non-destructively evaluate the small defects and/or coexistent multi-defects in thermal barrier coating system. Here, we propose a non-destructive method to detect the defects in thermal barrier coating system using the results of both infrared thermography and eddy current testing. Using this method, we detect interfacial debonding as small as 0.7 mm within 0.2 s and identify defect types which are essential for turbine blade fabrication and maintenance. By leveraging multi-physical fields, we achieve effective and quantitative evaluation of coexisting defects in thermal barrier coating system. This method integrates multiple non-destructive evaluation techniques and provides an approach to assess defects in multilayer structures without damaging them. Thermal barrier coatings are vital for gas turbine blades but are prone to debonding and cracking. Here, the authors propose a method for the rapid detection and identification of such defects by combining thermographic and electromagnetic signals.

Due to their high surface coverage, good adhesion to metal surfaces, and their excellent corrosion resistance, epoxy thermosets are widely used as protective coatings. However, anticorrosion protection of these coatings can be improved against water uptake and can be tuned by changing the chemical nature of the curing agents. In this work, a comparative study has been performed on the water uptake of an epoxy–amine based on bisphenol A diglycidyl ether (DGEBA) cured with an aliphatic amine and the same epoxy initiated with a phosphonium ionic liquid (IL). Thus, the epoxy networks were immersed in saline water solution in a controlled temperature environment. Gravimetric and electric impedance measurements were carried out for a maximum of 3 months. Results were analyzed in order to assess the water diffusion coefficients and water saturation limits. Two models, the Brasher–Kingsbury and a novel mixing rule, were applied on permittivity values. Results highlighted that epoxy–ionic liquid systems are less sensitive to water uptake than conventional epoxy–amine networks. Due to their higher hydrophobic properties the water diffusion coefficient of epoxy–ionic liquid systems are two times less compared to epoxy–amine samples and the water saturation limit is more than four times less. The analysis also shows that the novel mixing rule model proposed here is prone to better estimate the water uptake with accuracy from electrical impedance measurements.

Applicability of magnetic methods for non-destructive evaluation of plasma nitrided cases was investigated comprehensively. Nitrided layers of 60–800 μm thicknesses were produced on a 16MnCr5 steel surface varying the plasma temperature, the nitriding time and atmosphere. Low-frequency Barkhausen noise was measured by a unique laboratory system to obtain physically grounded data. The laboratory measurements were performed at the triangular waveforms of the magnetizing voltage and the surface magnetic field. A typical rms envelope with a single peak positioned near the hysteresis coercive field was obtained for the unnitrided homogeneous sample. All nitrided samples with the hardened surface layer demonstrated an additional envelope peak at higher fields. Deeper nitridation suppressed both envelope peaks equally making the classical rms parameter sensitive to variation of the nitrided case depth. An industrial method of detection of the Barkhausen noise was tested for comparison using a commercial Rollscan device. The industrial measurements gave a single-peak envelope for all studied samples and a lower depth sensitivity of the rms parameter. Bulk testing methods, the magnetic hysteresis and the magneto-acoustic emission, were not able to detect the nitrided cases.

This paper describes the detectability of eddy current testing (ECT) using directional eddy current for detection of in-plane fibre waviness in unidirectional carbon fibre reinforced plastic (CFRP) laminate. Three different types of probes, such as circular driving, symmetrical driving and uniform driving probe, were proposed, and the waviness angle was extracted from the contour map of the ECT signal by applying a Canny filter and a Hough transform. By comparing both the waviness angle estimated by ECT and that obtained by an X-ray CT image, the standard deviation (precision) and root mean square error (accuracy) were evaluated to discuss the detectability of these probes. The directional uniform driving probe shows the best detectability and can detect fibre waviness with a waviness angle of more than 2° in unidirectional CFRP. The probe shows a root mean square error of 1.90° and a standard deviation of 4.49° between the actual waviness angle and the angle estimated by ECT. This article is part of the theme issue ‘Advanced electromagnetic non-destructive evaluation and smart monitoring’.

This paper describes the detectability of eddy current testing (ECT) using directional eddy current for detection of in-plane fibre waviness in unidirectional carbon fibre reinforced plastic (CFRP) laminate. Three different types of probes, such as circular driving, symmetrical driving and uniform driving probe, were proposed, and the waviness angle was extracted from the contour map of the ECT signal by applying a Canny filter and a Hough transform. By comparing both the waviness angle estimated by ECT and that obtained by an X-ray CT image, the standard deviation (precision) and root mean square error (accuracy) were evaluated to discuss the detectability of these probes. The directional uniform driving probe shows the best detectability and can detect fibre waviness with a waviness angle of more than 2° in unidirectional CFRP. The probe shows a root mean square error of 1.90° and a standard deviation of 4.49° between the actual waviness angle and the angle estimated by ECT. This article is part of the theme issue ‘Advanced electromagnetic non-destructive evaluation and smart monitoring’.

There have been many developments in the field of electromagnetic nondestructive evaluation in recent years, and it has become an increasingly valuable tool in many areas of industry, engineering and construction.This book presents selected papers from the 20th International workshop on Electromagnetic Nondestructive Evaluation (ENDE) held in.

Synthesis of composite materials with improved mechanical properties was considered. Pulse discharge sintering (PDS) was used to consolidate and synthesise double phase Ti3SiC2/TiC composites from the initial powders TiH2/SiC/TiC. SEM with EDS and XRD were used to analyse the microstructure and composition of the sintered specimens. Mechanical tests showed high bending and compression strength and low Vickers hardness of Ti3SiC2-rich specimens. The reason for this behaviour is the textured microstructure of Ti3SiC2 phase.

This paper presents a numerical study of Turing patterns (TPs) governed by reaction diffusion equations for the activator \\(u\\) and the inhibitor \\(v\\) on two- and three-dimensional lattices without vertex fluctuations. In this framework, \\(u\\) and \\(v\\) are fixed at discrete spatial locations, as pigment cells on zebrafish skin or shell patterns. Mechanical effects are incorporated through the Finsler geometry modeling formulation, which introduces an internal degree of freedom, \\(\\), representing the direction of mechanical stress. A tensile-stress formula based on the Gaussian bond potential is shown to be well defined on non-fluctuating lattices, enabling the entropy associated with stress relaxation to be evaluated in a manner analogous to that on fluctuating surfaces. The results indicate that biological TPs respond to external mechanical forces in much the same way as TPs on fluctuating membranes. Simulation codes are provided in the Supplementary Material.

Using the Finsler geometry modeling (FG) technique without spontaneous magnetic anisotropy, we numerically study the stability and morphology of geometrically confined skyrmions experimentally observed in nanodots. We find a confinement effect that stabilizes skyrmions for a low external magnetic field without mechanical stresses by decreasing the diameter of the cylindrical lattice and strain effects that cause the sky and vortex to emerge under the zero magnetic field. Moreover, the obtained MC data on the morphological changes are also consistent with the reported experimental data.