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Due to the negative impact of construction processes on the environment and a decrease in investments, there is a need for concrete structures to operate longer while maintaining their high performance. Self-healing concrete has the ability to heal itself when it is cracked, thereby protecting the interior matrix as well as the reinforcement steel, resulting in an increased service life. Most research has focused on mortar specimens at lab-scale. Yet, to demonstrate the feasibility of applying self-healing concrete in practice, demonstrators of large-scale applications are necessary. A roof slab of an inspection pit was cast with bacterial self-healing concrete and is now in normal operation. As a bacterial additive to the concrete, a mixture called MUC+, made out of a Mixed Ureolytic Culture together with anaerobic granular bacteria, was added to the concrete during mixing. This article reports on the tests carried out on laboratory control specimens made from the same concrete batch, as well as the findings of an inspection of the roof slab under operating conditions. Lab tests showed that cracks at the bottom of specimens and subjected to wet/dry cycles had the best visual crack closure. Additionally, the sealing efficiency of cracked specimens submersed for 27 weeks in water, measured by means of a water permeability setup, was at least equal to 90%, with an efficiency of at least 98.5% for the largest part of the specimens. An inspection of the roof slab showed no signs of cracking, yet favorable conditions for healing were observed. So, despite the high healing potential that was recorded during lab experiments, an assessment under real-life conditions was not yet possible.

Extreme environments are aggressive for concrete structures, hence a performance-based design is crucial to guarantee the durability during the service life. Nonetheless, there is a knowledge gap regarding the influence of cracks on standard and self-healing concrete. This research focuses on monitoring cracked self-healing concrete with two commercial healing agents: a bacteria-based healing agent (BAS) and a crystalline admixture (CA). After crack formation and a healing process of three months in wet/dry conditions (4 days/3 days), several extreme conditions were considered: (1) submerged in artificial seawater, (2) submerged in a solution with 33 g/L sodium chloride and (3) freeze-thaw (FT) cycling with de-icing salts. Microscopic images were used to quantify the healing efficiency of the two different healing agents, while chloride ingress and scaling were measured to determine durability. The results of the microscopic measurements indicated significant healing efficiency for both healing agents after the healing regime reaching 72% for CA, and 67% for BAS. After exposure to a marine environment, this efficiency increased to 95% and 92%, respectively. The uncracked BAS samples achieved a scaling reduction of 93% under FT exposure relative to the uncracked REF samples, while this was 49% for the CA samples. In cracked samples, scaling was reduced by 50% for BAS and 24% for CA, relative to the cracked REF samples. In all tested conditions, the BAS samples partially prevented the chloride ingress through the crack, while CA samples showed a great reduction. Overall, both healing agents reduced the degradation and could decrease the chloride ingress.

Vascular self-healing concrete is an innovative technology that can potentially improve the durability and longevity of concrete structures. However, limited research is available concerning this type of self-healing compared to intrinsic or capsule-based healing. As the rheology and curing properties of a healing agent can dictate the optimal design configuration of a vascular network, a series of testing procedures for evaluating healing agents is further explored. In this study, the suitability of various commercially available healing agents is considered using a vascular network system in mechanical loading and water absorption test set-ups. In this particular configuration, high sealing efficiencies were obtained for most of the healing agents used, and the polyurethanes and epoxy resin that were studied showed high load regain values. This work provides a testing methodology to select a healing agent in terms of its mechanical load regain, sealing efficiency, rheology, and curing properties, and can be used to determine a suitable healing agent for vascular healing applications.

Capillary water absorption tests are widely used in uncracked cementitious materials to assess the quality and durability. Due to the easy execution of the test, it is also frequently used to assess the self-healing efficiency of self-healing concrete and mortar. It is established that the presence of a crack significantly increases the water uptake by a specimen. However, it is not known how the crack width, healing agents and mix composition influence the capillary water absorption. In this research, for cylindrical mortar specimens with four different crack widths, both a capillary water absorption test and water permeability were test were executed in order to investigate the relation between these two test methods. After the first round of testing, cracked specimens were healed manually with polyurethane and methyl methacrylate and the capillary absorption test was performed again to investigate the sensitivity of the test method to different degrees of crack healing. Furthermore, prismatic specimens were cast to investigate the influence of crack creation and geometry. It was found that the crack width does not have an influence on the capillary absorption rate. However, the crack width has a significant influence on the water flow through the crack. As expected, manual healing with polyurethane is better in comparison to the sealing of the crack mouth with methyl methacrylate.

Super Absorbent Polymers (SAPs) have proven to be effective as a self-healing agent for regaining the liquid tightness of cracked concrete. This is due to their large swelling capacity which allows them to (partially) block cracks which are in contact with water or moisture. Additionally, they are able to release this water when the climate becomes drier, thereby promoting the autogenous healing capacity of the concrete matrix. The effect SAPs have on chloride migration into cracked concrete is still unknown. The swelling capacity of the SAPs might partially block the crack, but this does not necessarily mean that the chloride ingress into the crack is lower. Especially, since the porosity of concrete with SAPs is slightly higher when additional water is added to compensate for the loss in workability. This paper compares the chloride ingress in cracked mortar with and without SAPs. The specimens were saturated in a chloride solution during 1 or 5 weeks after which the chloride ingress could be visualised using silver nitrate. The specimens which healed prior to chloride saturation had a significantly lower chloride ingress. The SAPs were able to delay the chloride ingress, as well as limit the influence of the crack on the chloride ingress.

This study evaluated the mechanical properties and self-healing performance of cement mortar containing pulverized clinker, calcium sulfoaluminate (CSA), and Na 2 SO 4 . Mechanical properties of cement mortar were investigated by measuring compressive strength, and sealing efficiency were evaluated by a hydrostatic permeability test and a nitrogen gas diffusion test. Moreover, the healing products adhering to the cracks were visually observed with an optical microscope and a scanning electron microscope (SEM). As a result, incorporating pulverized clinker with mineral admixtures increased the 3- and 28-day strength by approximately 20%. There was a difference in the sealing efficiency depending on the evaluation method. The sealing efficiency of the gas diffusion test was underestimated due to the difference in characteristics according to the type of medium passing through the crack. Nevertheless, when the inorganic additive was mixed with cement mortar, CaCO 3 precipitated as the healing product within 0.3 mm cracks and improved self-healing performance.

Self-healing cementitious materials can extend the service life of structures, improve safety during repair activities and reduce costs with minimal human intervention. Recent advances in self-healing research have shown promise for capsule-based and intrinsic healing systems. However, limited information is available regarding vascular-based self-healing mechanisms. The aim of this work is to compare different commercially available healing agents regarding their suitability in a self-healing vascular network system by examining a regain in durability and mechanical properties. The healing agents investigated include sodium silicate, two polyurethanes, two water repellent agents and an epoxy resin. Sealing efficiencies above 100% were achieved for most of the healing agents, and both polyurethanes and the epoxy resin showed high regain in strength. The results obtained from this study provide a framework for selecting a healing agent given a specific application, as a healing agent’s rheology and curing properties can affect the optimal geometry and design of a vascular network.

Development and commercialization of self-healing concrete is hampered due to a lack of standardized test methods. Six inter-laboratory testing programs are being executed by the EU COST action SARCOS, each focusing on test methods for a specific self-healing technique. This paper reports on the comparison of tests for mortar and concrete specimens with polyurethane encapsulated in glass macrocapsules. First, the pre-cracking method was analysed: mortar specimens were cracked in a three-point bending test followed by an active crack width control technique to restrain the crack width up to a predefined value, while the concrete specimens were cracked in a three-point bending setup with a displacement-controlled loading system. Microscopic measurements showed that with the application of the active control technique almost all crack widths were within a narrow predefined range. Conversely, for the concrete specimens the variation on the crack width was higher. After pre-cracking, the self-healing effect was characterized via durability tests: the mortar specimens were tested in a water permeability test and the spread of the healing agent on the crack surfaces was determined, while the concrete specimens were subjected to two capillary water absorption tests, executed with a different type of waterproofing applied on the zone around the crack. The quality of the waterproofing was found to be important, as different results were obtained in each absorption test. For the permeability test, 4 out of 6 labs obtained a comparable flow rate for the reference specimens, yet all 6 labs obtained comparable sealing efficiencies, highlighting the potential for further standardization.

Concrete cracking can result in a significant reduction of the durability and the service life due to the ingress of aggressive agents Self-healing concrete is able to heal cracks without external intervention, thereby mitigating the need for manual repair. In the assessment of the healing efficiency of self-healing concrete the to-be-healed crack width is an important parameter and different researchers have emphasised that the variability of the crack width significantly hampers an accurate assessment of the healing efficiency. With two new crack control techniques the variability of the crack width was reduced in order to decrease the variability on the calculated healing efficiency. This paper reports on the application of these techniques for the assessment of self-healing mortar containing encapsulated polyurethane. The healing potential was investigated by looking at the degree of sealing using a water flow test setup. It was observed that by using a crack control technique the variability on the crack width can indeed be reduced. Nonetheless, this does not translate in an equivalent reduction on the variability of the healing efficiency. This indicates that other factors contribute to the variability of the healing efficiency.