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The musculoskeletal system is composed by hard and soft tissue. These tissues are characterized by a wide range of mechanical properties that cause a progressive transition from one to the other. These material gradients are mandatory to reduce stress concentrations at the junction site. Nature has answered to this topic developing optimized interfaces, which enable a physiological transmission of load in a wide area over the junction. The interfaces connecting tendons and ligaments to bones are called entheses, while the ones between tendons and muscles are named myotendinous junctions. Several injuries can affect muscles, bones, tendons, or ligaments, and they often occur at the junction sites. For this reason, the main aim of the innovative field of the interfacial tissue engineering is to produce scaffolds with biomaterial gradients and mechanical properties to guide the cell growth and differentiation. Among the several strategies explored to mimic these tissues, the electrospinning technique is one of the most promising, allowing to generate polymeric nanofibers similar to the musculoskeletal extracellular matrix. Thanks to its extreme versatility, electrospinning has allowed the production of sophisticated scaffolds suitable for the regeneration of both the entheses and the myotendinous junctions. The aim of this review is to analyze the most relevant studies that applied electrospinning to produce scaffolds for the regeneration of the enthesis and the myotendinous junction, giving a comprehensive overview on the progress made in the field, in particular focusing on the electrospinning strategies to produce these scaffolds and their mechanical, in vitro , and in vivo outcomes.

This study examines how strain‐driven changes in volume fraction and geometry influence the mechanics of porous scaffolds, aiming to improve the accuracy of their stress–strain description. Single bundles and hierarchical structures (8 bundles surrounded by a membrane), made of poly(L‐lactic) acid and collagen type I, were electrospun as tendon/ligament scaffolds and examined via In Situ tensile tests in micro‐CT. This enabled the development of a framework to compare stress metrics with increasing complexity. Apparent and net stress were obtained from the initial samples’ cross‐sections and material volume fractions. Micro‐CT revealed strain‐dependent morphological changes, allowing computation of actual stress–strain behavior. Scaffolds’ nanofibers orientation/cross‐section were quantified via SEM. The mechanical interpretation changed significantly when using strain‐dependent morphometry (actual stress–strain) rather than the initial, static geometry (apparent stress–strain). Bundles’ actual elastic modulus was statistically higher than hierarchical structures’ one due to membrane‐bundle and inter‐bundle interactions. The different stress definitions yield varying levels of accuracy depending on the experimental complexity. Stress models are provided, allowing a compromise between characterization reliability and experimental complexity. Morphological evolution during deformation strongly affects mechanical response: at the tissue scale, it improves comparison between scaffold and native tissue behavior; at the cellular scale, it predicts the substrate stiffness sensed by cells. Strain‐dependent morphology is measured in electrospun porous polymeric tendon/ligament scaffolds. This dependence significantly affects the scaffolds’ mechanical characteristics. Analysis of both morphological and mechanical changes helps to correlate them. More physiological characteristics are obtained by considering morphological changes. Models are proposed to estimate the actual stress–strain behavior of porous nanofibrous scaffolds.

Nanofibrous mats provide substantial delamination hindering in composite laminates, especially if the polymer (as rubbers) can directly toughen the composite resin. Here, the well-known Nylon 66 nanofibers were impregnated with Nitrile Butadiene Rubber (NBR) for producing rubber/thermoplastic membranes for hampering the delamination of epoxy Carbon Fiber Reinforced Polymers (CFRPs). The starting polyamide mats were electrospun using two different solvent systems, and their effect on the mat's thermal and mechanical properties was investigated, as well as the laminate Mode I delamination resistance via Double Cantilever Beam (DCB) tests. Plain Nylon 66 mats electrospun from formic acid/chloroform perform better than the ones obtained from a solvent system containing trifluoroacetic acid, showing up to + 64% vs + 53% in interlaminar fracture toughness (G I ), respectively. The effect of NBR coating benefits both nanofiber types, significantly raising the G I . The best results are obtained when interleaving medium-thickness and lightweight mats (20 µm, 9–10 g/m 2 ) with 70–80 wt% of loaded rubber, achieving up to + 180% in G I . The work demonstrates the ability of NBR at improving the delamination hindering of common polyamide nonwovens, paving the way to the use of NBR-coated Nylon 66 nanofibers as effective interleaves for G I enhancement and overall composite safety improvement.

In recent years, the demand for filter media has increased dramatically, driven by the need to manufacture personal protective equipment and for various applications in the industrial and civil sectors. Nanofiber‐based membranes are proposed as potential alternatives to commercial filtration devices. This study presents the design and implementation of an innovative pre‐industrial electrospinning setup, combining a negatively charged spinneret and a positively charged counter‐electrode, capable of producing polyvinylidene fluoride (PVDF) nanofibers with an average diameter of 410 nm and electrostatic surface potential values 3.7 times higher compared to a conventional electrospinning process, eliminating the need for further post‐treatment. These properties are essential for improving mechanical and electrostatic filtration of small particles, including infectious droplets. The surface potential of the membranes is also long‐lasting, as evidenced by tests one year after manufacture. As a case‐study, these filters are used to manufacture surgical masks, reporting excellent performance in terms of bacterial filtration efficiency (BFE) up to 99.9%, and breathability (29.8±4.5 Pa cm−2) when compared to commercially available meltblown polypropylene (PP) face masks, and also complied with the stringent European standard (EN14683:2019) for type‐II surgical masks. Furthermore, the pre‐industrial setup allows for increased production capacity of up to 42 000 m2 per year, suitable for large‐scale production. Herein, an innovative custom‐made pre‐industrial electrospinning setup is designed to produce filters made of nanofibers with small diameters and high surface potential, crucial features for fine particles filtration. As a case study, electrospun surgical masks are produced, demonstrating superior filtering and breathability performances, compared to traditional meltblown face masks, also complying with the European surgical mask standard (EN14683:2019).

Skeletal muscles are considered to date the best existing actuator in nature thanks to their hierarchical multiscale fibrous structure capable to enhance their strength and contractile performances. In recent years, driven by the growing of the soft robotics and tissue-engineering research field, many biomimetic soft actuators and scaffolds were designed by taking inspiration from the biological skeletal muscle. In this work we used the electrospinning technique to develop a hierarchically arranged nanofibrous structure resembling the morphology and passive biomechanical properties of skeletal muscles. To mimic the passive properties of muscle, a low-modulus polyurethane was used. Several electrospun structures (mats, bundles, and a muscle-like assembly) were produced with different internal 3D arrangements of the nanofibers. A thermal characterization through thermogravimetric and differential scanning calorimetry analysis investigated the physico-chemical properties of the material. The multiscale morphological similarities with the biological counterpart were verified by means of scanning electron microscopy investigation. The tensile tests on the different electrospun samples revealed that the muscle-like assembly presented slightly higher strength and stiffness compared to the skeletal muscle ones. Moreover, mathematical models of the mechanical behavior of the nanofibrous structures were successfully developed, allowing to better investigate the relationships between structure and mechanics of the samples. The promising results suggest the suitability of this hierarchical electrospun nanofibrous structure for applications in regenerative medicine and, if combined with active materials, in soft actuators for robotic.

In the pursuit of designing a linear soft actuator with a high force-to-weight ratio and a stiffening behavior, this paper analyzes the electrostrictive effect of the poly(vinylidene fluoride-trifluoroethylene-chlorotrifluoroethylene) polymer in the form of film and aligned electrospun nanofiber mat. An experimental setup is realized to evaluate the electrostrictive effect of the specimens disjointly from the Maxwell stress. In particular, an uniaxial load test is designed to evaluate the specimens’ forces produced by their axial contraction (i.e., the electrostrictive effect) when an external electric field is applied, while an uniaxial tensile load test is designed to show the specimens’ stiffening properties. This electro-mechanical analysis demonstrates that both the film and the nanofiber mat are electrostrictive, and that the nanofiber mat exhibits a force-to-weight ratio ∼65% higher than the film and, therefore, a larger electrostrictive effect. Moreover, both the film and the nanofiber mat show a stiffening behavior, which is more evident for the nanofiber mat than the film and is proportional to the weight of the material. This study concludes that, thanks to its electro-mechanical properties, the poly(vinylidene fluoride-trifluoroethylene-chlorotrifluoroethylene), especially in the form of aligned electrospun nanofiber mat, has high potential to be used as electro-active polymer for soft actuators in biomedical and biorobotics applications.

The prosthetic feet that are most often prescribed to individuals with K3/K4 levels of ambulation are the ESR feet. ESR stands for energy-storing and -releasing. The elastic energy is stored by the elastic elements in composite materials (carbon fiber or glass fiber). ESR feet must be developed and optimized in terms of stiffness, taking into account the loads that a healthy human foot undergoes and its kinematics while walking. So far, state-of-the-art analyses show that the literature approaches for prosthetic foot design are not based on a systematic methodology. With the aim of optimizing the stiffness of ESR feet following a methodological procedure, a methodology based on finite element structural analysis, standard static testing (ISO 10328) and functional verification was optimized and it is presented in this paper. During the path of optimization of the foot prototypes, this methodology was validated experimentally. It includes the following: (i) geometry optimization through two-dimensional finite element analysis; (ii) material properties optimization through three-dimensional finite element analysis; (iii) validation test on physical prototypes; (iv) functionality verification through dynamic finite element analysis. The design and functional verification of MyFlex-γ, a three-blade ESR foot prosthesis, is presented to describe the methodology and demonstrate its usability.

This paper presents an investigation on fracture behavior of carbon/epoxy composite laminates interleaved with electrospun nanofibers. Three different mats were manufactured and interleaved, using only polyvinylidene fluoride (PVDF), only polysulfone (PSF), and their combination. Mode-I and Mode-II fracture mechanics tests were conducted on virgin and nanomodified samples, and the results showed that PVDF and PSF nanofibers enhance the Mode-I critical energy release rate (GIC) by 66% and 51%, respectively, while using a combination of the two registered a 78% increment. The same phenomenon occurred under Mode-II loading. SEM micrographs were taken, to investigate the toughening mechanisms provided by the nanofibers.

Tendon and ligament injuries are triggered by mechanical loading, but the specific mechanisms are not yet clearly identified. It is well established however, that the inflection and transition points in tendon stress-strain curves represent thresholds that may signal the onset of irreversible fibrillar sliding. This phenomenon often results in a progressive macroscopic failure of these tissues. With the aim to simulate and replace tendons, electrospinning has been demonstrated to be a suitable technology to produce nanofibers similar to the collagen fibrils in a mat form. These nanofibrous mats can be easily assembled in higher hierarchical levels to reproduce the whole tissue structure. Despite the fact that several groups have developed electrospun tendon-inspired structures, an investigation of the inflection and transition point mechanics is missing. Comparing their behavior with that of the natural counterpart is important to adequately replicate their behavior at physiological strain levels. To fill this gap, in this work fascicle-inspired electrospun nylon 6,6 bundles were produced with different collector peripheral speeds (i.e., 19.7 m s –1 ; 13.7 m s –1 ; 7.9 m s –1 ), obtaining different patterns of nanofibers alignment. The scanning electron microcopy revealed a fibril-inspired structure of the nanofibers with an orientation at the higher speed similar to those in tendons and ligaments (T/L). A tensile mechanical characterization was carried out showing an elastic-brittle biomimetic behavior for the higher speed bundles with a progressively more ductile behavior at slower speeds. Moreover, for each sample category the transition and the inflection points were defined to study how these points can shift with the nanofiber arrangement and to compare their values with those of tendons. The results of this study will be of extreme interest for the material scientists working in the field, to model and improve the design of their electrospun structures and scaffolds and enable building a new generation of artificial tendons and ligaments.

Vibrations are responsible for a considerable number of accidents in aircrafts, bridges and other civil engineering structures. Therefore, there is a need to reduce the vibrations on structures made of composite materials. Delamination is a particularly dangerous failure mode for composite materials because delaminated composites can lose up to 60% of their strength and stiffness and still remain unchanged. One of the methods to suppress vibrations and preventing delamination is to incorporate nanofibers into the composite laminates. The aim of the present work is to investigate how nylon nanofibers affect the dynamic behaviour and delamination resistance of glass fibre reinforced polymer (GFRP) composites. Experiments and numerical simulations using finite element modelling (FEM) analysis are used to estimate the natural frequencies, the damping ratio and inter-laminar strength in GFRP composites with and without nylon nanofibers. It is found that the natural frequencies of the nylon nano-modified composites do not change significantly as compared to the traditional composites. However, nano-modified composites demonstrated a considerable increase in damping ratio and inter-laminar shear strength due to the incorporation of nylon nanofibers. This work contributes to the knowledge about the mechanical and dynamic properties of glass fibre reinforced polymer (GFRP) composites with nylon nanofibers.