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result(s) for
"优化工艺参数"
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Electropolishing technique of Hastelloy C-276 alloy
by
Qiang Jia Yi Wang Hong-Li Suo Pan Wang Meng-Yuan Li Qian-Yu Huo
in
Atomic force microscopy
,
Biomaterials
,
C-276合金
2017
Preparing a highly textured,flawless YBa_(2-)Cu_3O_7(YBCO)layer by ion-beam-as sis ted deposition(IBAD)requires a substrate with a smooth surface.In this paper,smooth tapes of Hastelloy C-276,a common template alloy,were prepared by electrochemical polishing,and the surface roughness the tapes was investigating by atomic force microscopy and scanning electron microscopy.By analyzing these results,it was discussed how the processing parameters affect the surface roughness,and it is found the following optimized processing parameters:current density of 0.104 A·cm~(-2),temperature of 50℃,plate spacing of 9 cm and time of 150 s.With these optimized parameters,the substrate roughness decreases to less than 5 nm,meeting the requirements of IBAD.
Journal Article
A Comparative Study of Artificial Neural Network and Response Surface Methodology for Optimization of Friction Welding of Incoloy 800 H
This article deals with the optimization of process parameters for friction welding of Incoloy 800 H rod and compares the results obtained by response surface methodology(RSM) and artificial neural network(ANN).The experiments were carried out on the basis of a five-level,four-variable central composite design.The output parameters were the tensile strength and burn-off length(BOL).They were considered as a function of four independent input variables,namely heating pressure(HP),heating time,upsetting pressure(UP),and upsetting time.The RSM results showed that the quadratic polynomial model depicted the interconnection between individual element and response.For optimizing the process parameters,ANN analysis was used,and the optimal configuration of the ANN model was found to be 4–9–2.For modeling aspect,a requisite trained multilayer perceptron neural network was rooted,and a quick propagation training algorithm was used to train ANN.The purpose of optimization was to decide the maximum tensile strength and minimum burn-off length of the welded joint which was done by varying the friction welding process variables.The order of importance of input parameters for friction welding of Incoloy 800 H was HP〉 UP〉 N〉BOL.After predicting the model using RSM and ANN,a comparison was made for predicting the effectiveness of two methodologies.By analyzing the results,it was observed that as compared to RSM,ANN model was more specific.
Journal Article
Comprehensive Mathematical Model and Optimum Process Parameters of Nitrogen Free Blast Furnace
by
Jian-liang ZHANG Guang-wei WANG Jiu-gang SHAO Hai-bin ZUO
in
Applied and Technical Physics
,
Blast furnace gas
,
Blast furnaces
2014
According to different energy utilization in different regions, blast furnace is divided into raceway zone, bottom heat exchange zone (BHZ), thermal reserve zone (TRZ), and top heat exchange zone (THZ), and a mathe- matical model of nitrogen free blast furnace (NF-BF) is established. The optimum process parameters of two kinds of nitrogen free blast furnaces are calculated by the new mathematical model. The results show that for the nitrogen free blast furnace with a single row of tuyeres, the optimum process parameters are coke ratio of 220 kg/t, coal ratio of 193 kg/t, and volume of recycling top gas of 577 m3/t; for two rows of tuyeres, the process parameters are coke ratio of 202 kg/t, coal ratio of 211 kg/t, volume of recycling top gas in upper area of 296 m3/t, and volume of recy- cling top gas in lower area of 295 ma/t. Energy balances are reached in different regions. Theoretical combustion temperature (TCT) in raceway zone is largely affected by different processes, and a lower TCT should be adopted for the single row of tuyeres, but for two rows of tuyeres, a higher TCT should be maintained. Compared with tradi- tional blast furnace, in NF-BF, the emission of CO2 would be reduced by 45.91% and 49.02G for a single row of tuyeres and two rows of tuyeres, respectively, and combined with CO2 sequestration technology, zero emission of CO2 could be realized.
Journal Article
Extraction and Antioxidant Functions of Polysaccharides from Seaweed
Dried seaweed powder was used as the raw material to extract polysaccharides by ethanol precipitation after water bath. Extraction temperature, extrac- tion duration, solution pH and solid to liquid ratio were selected as technical parameters which required to be optimized. With the extraction rate of seaweed poly- saccharides as an index, single-factor experiment and orthogonal experiment were carried out to determine the optimal extraction technique. Seaweed polysaceharides were extracted with the optimal technical parameters to analyze the biological activities. Savage method was used to process seaweed polysaceharide extract. In vitro biological activities of preliminarily purified seaweed polysaeeharides were investigated successively, including reducing ability, antioxidant ability and antibacterial activity. The results showed that there was a positive correlation between polysaccharide concentration and its reducing ability, antioxidant ability and antibacterial activity. Furthermore, there was also a correlation among the reducing ability, antioxidant ability and antibacterial activity of seaweed polysaecharides; the relation- ship between each two of these three indicators was similar to positive linear correlation.
Journal Article
New Mathematical Method for the Determination of Cutter Runout Parameters in Flat-end Milling
by
GUO Qiang SUN Yuwen GUO Dongming ZHANG Chuantai
in
Algorithms
,
Computation
,
Computer simulation
2012
The cutting force prediction is essential to optimize the process parameters of machining such as feed rate optimization, etc. Due to the significant influences of the runout effect on cutting force variation in milling process, it is necessary to incorporate the cutter runout parameters into the prediction model of cutting forces. However, the determination of cutter runout parameters is still a challenge task until now. In this paper, cutting process geometry models, such as uncut chip thickness and pitch angle, are established based on the true trajectory of the cutting edge considering the cutter runout effect. A new algorithm is then presented to compute the cutter runout parameters for flat-end mill utilizing the sampled data of cutting forces and derived process geometry parameters. Further, three-axis and five-axis milling experiments were conducted on a machining centre, and resulting cutting forces were sampled by a three-component dynamometer. After computing the corresponding cutter runout parameters, cutter forces are simulated embracing the cutter runout parameters obtained from the proposed algorithm. The predicted cutting forces show good agreements with the sampled data both in magnitude and shape, which validates the feasibility and effectivity of the proposed new algorithm of determining cutter runout parameters and the new way to accurately predict cutting forces. The proposed method for computing the cutter runout parameters provides the significant references for the cutting force prediction in the cutting process.
Journal Article
Effect of processing parameters on the microstructure and thermal conductivity of diamond/Ag composites fabricated by spark plasma sintering
by
Liang, Xuebing
,
Chu, Ke
,
Huang, Hai
in
Biomaterials
,
Blending
,
Chemistry and Materials Science
2010
Diamond/metal composites with 50 vol.% diamond have been produced by spark plasma sintering (SPS) using pure Ag as a matrix and diamond particles as reinforcement. Three kinds of powder mixing processes were used to prepare the mixture of diamond/Ag powders: dry mixing without milling medium, wet mixing and magnetic blending. Subsequently, they were all consolidated by SPS at various processing parameters to produce bulk diamond/Ag composites. Then samples were heat treated in order to obtain a higher thermal conductivity. The effect of processing parameters on the morphologies of the mixed powders, the microstructure and the thermal conductivity of the composites were investigated by comparing the experimental data. It reveals that particles were easy to agglomerate and the distribution of mixed powders was inhomogeneous by dry mixing method, and wet mixing method is too complex. The most favorable mixing process is magnetic blending by which the powders can be homogenously mixed and the composites prepared by optimized SPS processing parameters can obtain the highest relative density and the best thermal conductivity among the composites prepared by different processes. The magnetic blending diamond/Ag composites even have a 23% increase in thermal conductivity compared with pure silver sintered by SPS.
Journal Article
Optimization of Extraction Technology for Rice Bran Oil
2013
[ Objective ] This study aimed to optimize the extraction technology for rice bran oil. [ Method ] Using rice bran as raw material, effects of ultrasonicassisted extraction technology and different organic solvents, extraction durations, solid-liquid ratios and extraction temperatures on extraction results of rice bran oil were investigated. Based on the results of single-factor experiment, L9 (34 ) orthngonal experiment with three factors at three levels was conducted to optimize the extraction technological parameters, thus obtaining the optimal technological conditions for extracting rice bran oil. [ Result] Anhydrous ethanol led to the best extraction result; after ultrasonic treatment, the extraction rate of rice bran oil from raw material was not enhanced. The optimized technological parameters were : extraction temperature of 80 ℃, extraction duration of 20 rain and solid-liquid ratio of 1:24 ( g: ml). Under the optimized technological conditions, the extraction rate of rice bran oil reached 19.33%. [ Conclusion] This study laid solid foundation for further investigation and development of rice bran oil.
Journal Article
Theoretical Foundation of Carbonation Pellet Process for Ferrous Sludge Recycling
by
HU Chang-qing HAN Tao ZHANG Yu-zhu ZHANG Zhi-xia
in
Applied and Technical Physics
,
Calcium carbonate
,
Carbon dioxide
2011
For the recycling of ferrous sludge from steel industry,the carbonation pellet process should be considered as a "green" process,since no impurities are added as well as CO2 can be sequestrated and consumed.Through the thermodynamic calculation,the carbonation reaction can occur spontaneously and is an exothermic reaction.Based on the kinetic analysis through unreacted core model,the interfacial chemical reaction was the rate controlling step in the initial fast stage of carbonation,and the CO2 diffusion through the CaCO3 product layer was the rate controlling step in the following extremely slow stage.For the carbonation bonded mechanism,the pellet strength was gained by the formation and growing of CaCO3 product layer.Since the interfacial chemical reaction was the critical stage of the entire carbonation process,the emphasizes should be focused on the improvement of sorbent activity and the optimization of process parameters,such as pore structure,pore surface area,and total pressure,CO2 partial pressure,reaction temperature,etc to accelerate the reaction rate and to improve the quality of carbonation pellets.
Journal Article
Optimization of Processing Parameters for Laser Powder Deposition using Finite Element Method
by
FU Yao XIE Shuisheng XU Xiangyang HUANG Guojie CHENG Lei HE Youfeng
in
ANSYS软件
,
Chemistry and Materials Science
,
Finite element analysis
2010
In order to investigate the effects of powder materials and processing parameters on thermal and stress field during laser powder deposition (LPD), a finite element model was developed with the help of ANSYS software. The finite element model was verified by the comparison between the experimental results and computed results. Then LPD processes with different powder materials and processing parameters were simulated by using the FE model. The results show that less difference of thermal conductivity and thermal expansion coefficient between powder material and substrate material produces lower residual stress; higher laser power, laser scanning speed and smaller laser beam diameter can lead higher peak temperature and higher residual stress. The research opens up a way to rational selection of the powder materials and processing parameters for ensured quality.
Journal Article
Effects of A-EMS processing parameters on semisolid slurry production
by
Chen, Xingrun
,
Xu, Jun
,
Zhang, Zhifeng
in
aluminum alloys
,
Biomaterials
,
Chemistry and Materials Science
2011
A computational model coupling an electromagnetic model with a macroscopic heat and fluid flow model in semisolid A1 alloy slurry preparation by A-EMS was developed. The effects of A-EMS processing parameters such as stirring current, stirring frequency and stirring gap width on macroscopic transport phenomena during solidification were analyzed. Both the computational and experimental results showed that more intensively uniform stirring fields and uniformly fine microstructures were obtained by optimizing processing variables.
Journal Article