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53 result(s) for "低碳钢"
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Effect of Mg Addition on Nucleation of Intra-granular Acicular Ferrite in Al-killed Low Carbon Steel
To verify the formation behaviors and mechanisms of intra-granular acicular ferrite( IAF) grains nucleated by Mg-Al-O in low carbon steel,the steels containing different Mg contents were refined in a vacuum induction furnace. The effect of Mg addition on the formation of IAF structure in Al-killed low carbon steel was investigated by optical microscope( OM) and scanning electron microscope with energy dispersive X-ray spectroscope( SEM-EDX). It reveals that the IAFs are only detected in Mg-added steels,and the volume fraction of IAF increases with the Mg concentration from 8 × 10~(-6) to 26 × 10~(-6). It shows that not only the MgO-Al_2O_3-MnS and MgO-Al_2O_3-P_2O_5 particles are the effective nucleation sites for IAF,but also the pure MgO·Al_2O_3 phase can promote the ferrite nucleation. A Mn-depletion zone( MDZ) is characterized adjacent to the MgO-Al_2O_3-MnS,which is believed to be one of the possible mechanisms to explain the IAF nucleation. The MDZ around the MgO-Al_2O_3-MnS inclusion would be induced by the Mn S precipitation on the inclusion. It seems that the ability of Mg-containing inclusions to induce the nucleation of ferrite might be attributed to a new mechanism,i. e.,the Prich zone formed on a few Mg-Al-O inclusions might be another factor for promoting the IAF formation.
Morphology of Oxide Scale and Oxidation Kinetics of Low Carbon Steel
The oxidation kinetics and composition of oxide scales on low carbon steel (SPHC) were studied during i- sothermal oxidation. Thermogravimetric analyzer (TGA) was used to simulate isothermal oxidation process of SPHC for 240 min under air condition, and the temperature range was from 500 to 900 ℃. Scanning electron microscope (SEM) was used to observe cross-sectional scale morphology and analyze composition distribution of oxide scales. The morphology of oxide scale was classical three-layer structure. Fe2 03 developed as whiskers at the outermost lay- er, and interlayer was perforated-plate Fe3 04 while innermost layer was pyramidal FeO. From the oxidation curves, the oxidation mass gain per unit area with time was of parabolic relation and oxidation rate slowed down. On the ba- sis of experimental data, the isothermal oxidation kinetics model was derived and oxidation activation energy of SPHC steel was 127. 416 kJ/mol calculated from kinetics data.
Thermal and chemical analysis of massive use of hot briquetted iron inside basic oxygen furnace
The integrated steelmaking cycle based on the blast furnace-basic oxygen furnace (BOF) route plays an important role in the production of plain and ultra-low carbon steel, especially for deep drawing operations. BOF steelmaking is based on the conversion of cast iron in steel by impinging oxygen on the metal bath at supersonic speed. In order to avoid the addition of detrimental chemical elements owing to the introduction of uncontrolled scrap and in order to decrease environmental impact caused by the intensive use of coke for the production of cast iron, HBI (hot briquetted iron) can be used as a source of metal and a fraction of cast iron. Forty industrial experimental tests were performed to evaluate the viability of the use of HBI in BOF. The experimental campaign was supported by a thermal prediction model and realized through the estimation of the oxidation enthalpy. Furthermore, the process was thermodynamically analyzed based on oxygen potentials using the off-gas composition and the bath temperature evolution during the conversion as reference data.
Interface Analysis and Hot Deformation Behaviour of a Novel Laminated Composite with High-Cr Cast Iron and Low Carbon Steel Prepared by Hot Compression Bonding
A hot compression bonding process was developed to prepare a novel laminated composite consisting of high-Cr cast iron (HCCI) as the inner layer and low carbon steel (LCS) as the outer layers on a Gleeble 3500 ther- momechanicat simulator at a temperature of 950 ℃ and a strain rate of 0. 001 s 1. Interfacial bond quality and hot deformation behaviour of the laminate were studied by mierostructural characterisation and mechanical tests. Experi- mental results show that the metallurgical bond between the constituent metals was achieved under the proposed bonding conditions without discernible defects and the formation of interlayer or intermetallic layer along the inter- face. The interfacial bond quality is excellent since no deterioration occurred around the interface which was deformed by Vickers indentation and compression test at room temperature with parallel loading to the interface. After well cladding by the LCS, the brittle HCCI can be severely deformed (about 57 % of reduction) at high temperature with crack-free. This significant improvement should be attributed to the decrease of crack sensitivity due to stress relief by soft claddings and enhanced flow property of the HCCI by simultaneous deformation with the LCS.
Green Approach to Corrosion Inhibition of Mild Steel by Lignin Sulfonate in Acidic Media
The inhibition effect of lignin sulfonate against corrosion for mild steel in acidic solution has been examined by means of FTIR(fourier transform infrared spectroscopy),FAA(flame atomic absorption)spectroscopy,SEM(scanning electron microscope),EDS(energy dispersive X-ray spectroscopy),and mass loss techniques.The results revealed that lignin is a beneficial inhibitor for mild steel corrosion in acidic medium.It has been further found that Langmuir adsorption isotherm is obeyed by the tested lignin′s adsorption over the surface of mild steel.The range of inhibition efficiency(IE)in 2mol·L^(-1) HCl was found to be 75.88%-87.88%for Reax 88 A,40.72%-60.32%for Reax 88 B,and 54.32%-63.03%for Reax 100 M,after immersed at 298 Kfor 24htime.
Effect of lower bainite/martensite/retained austenite triplex microstructure on the mechanical properties of a low-carbon steel with quenching and partitioning process
We present a study concerning Fe-0. 176C-1.31Si-1.58Mn-0.26Al-0.3Cr (wt%) steel subjected to a quenching and partitioning (Q&P) process. The results of scanning electron microscopy, transmission electron microscopy, X-ray diffraction, and tensile tests demon- strate that the microstructures primarily consist of lath martensite, retained austenite, lower bainite (LB), and a small amount of tempered martensite; moreover, few twin austenite grains were observed. In the microstrucmre, three types of retained austenite with different sizes and morphologies were observed: blocky retained austenite (-300 nm in width), film-like retained austenite (80-120 nm in width), and ul- tra-fine film-like retained austenite (30-40 nm in width). Because of the effect of the retained austenite/martensite/LB triplex microstructure, the specimens prepared using different quenching temperatures exhibit high ultimate tensile strength and yield strength. Furthermore, the strength effect of LB can partially counteract the decreasing strength effect of martensite. The formation of LB substantially reduces the amount of retained austenite. Analyses of the retained austenite and the amount of blocky retained austenite indicated that the carbon content is critical to the total elongation of Q&P steel.
Benevolent behavior of Kleinia grandiflora leaf extract as a green corrosion inhibitor for mild steel in sulfuric acid solution
The ethanolic extract of Kleinia grandiflora leaves was characterized and tested for its potential anticorrosion properties on mild steel in 1 M H2SO4 medium using mass-loss analysis, potentiodynamic polarization measurements, electrochemical impedance spectroscopy, Fourier-transform infrared spectroscopy, scanning electron microscopy, UV–visible spectroscopy, and X-ray diffraction analysis. The effect of temperature on the corrosion behavior of mild steel was studied in the range of 308 to 328 K. The inhibition efficiency was observed to increase with increasing concentration of the extract. Polarization curves revealed that the Kleinia grandiflora leaf extract is a mixed inhibitor. Impedance diagrams revealed that an increase of Kleinia grandiflora leaf extract concentration increased the charge transfer resistance and decreased the double-layer capacitance. The adsorption process obeys Langmuir's model, with a standard free energy of adsorption(ΔGads) of-18.62 k J/mol. The obtained results indicate that the Kleinia grandiflora leaf extract can serve as an effective inhibitor for the corrosion of mild steel in a sulfuric acid medium.
Effect of Heat Input and M-A Constituent on Microstructure Evolution and Mechanical Properties of Heat Affected Zone in Low Carbon Steel
Microstructure evolution and impact toughness of simulated heat affected zone(HAZ) in low carbon steel have been investigated in this study. Thermal simulator was used to simulate microstructure evolution in HAZ with heat input of 10-100 kJ/cm welding thermal cycle. Results indicated that microstructure of HAZ mainly consisted of acicular ferrite(AF) inside grain and high volume fraction of grain boundaries ferrite(GBF) at prior austenite boundaries; the size of GBF and effective grain size increased with increasing heat input. Excellent impact toughness(more than 150 J at-40 ℃) was obtained in HAZ with heat input less than 50 k J/cm. When heat input was 100 kJ/cm, the impact toughness of HAZ decreased to 18 J because of the presence of large M-A constituent with lath-form in HAZ, assisting the micro-crack initiation and decreasing the crack initiation energy seriously. Effect of inclusions on acicular ferrite transformation in HAZ was also discussed.
Microstructure and texture evolution during recrystallization of low-carbon steel sheets
Aluminum killed low-carbon steel sheets were cold rolled at different reduction ratios and annealed using different temperatures and holding time. The Vickers hardness was examined. The results show that when cold rolling reduction ratios increase from 40% to 81%, recrystallization temperatures decrease from 602 °C to 572 °C during 4 h isochronal annealing, as well recrystallization holding time decreases from 117 min to 5 min during isothermal annealing at 610 °C. All recrystallization temperatures and holding time can be calculated using the annealing experiment results. Microstructure was examined through electron backscattered diffraction (EBSD). The results show that as rolling direction preferentially grows, equiaxed grains grow into cake-type during recrystallization. Cake-type grains are more beneficial to obtaining ideal //ND (normal direcrtion) orientation texture. {111} orientation grains nucleate and grow up preferentially. Deformation grains of {111} orientations grow into new recrystallization grains of {111} and {111} during recrystallization. Texture formation can be explained by directional nucleation.
Microstructural Depictions of Austenite Dynamic Recrystallization in a Low-Carbon Steel: A Cellular Automaton Model
A mesoscopic cellular automaton model that takes into account grain deformation during hot deformation has been developed to quantitatively depict the microstructural evolution of the austenite dynamic recrystallization (DRX) in a low-carbon steel. Both the grain deformation and the concept of DRX cycle are introduced, allowing accurate depictions of the grain structures, the overall microstructural properties and the flow stress evolutions that involving in the austenite DRX. The simulation results are compared with the experimental results and the predictions by the macroscopic DRX model and are found to be in good agreement.