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17 result(s) for "热处理过程"
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Changes in organic structure and mineral phases transformation of coal during heat treatment on laboratory scale
Structural changes due to coalification and oxidation influence the coal quality, geochemically and petrologically. Understanding of the coal structures helps to predict the behaviour of coal at various processes. The objective of this paper is to study the changes in organic structure and mineral phase transformation during combustion. Different density fractions were generated and then heated at different temperatures from 200 to 1000 ℃. Petrography, Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) were carried out on all the density fractions aimed to accomplish this objective. Here, through petrography, it was observed that the vitrinite and liptinite macerals disappear at higher temperature while porous inertinite is seen. The inertinite structure is exposed which is assumed by the presence of -OH and C-O-C stretches with the aromatic nucleus (CH) and three to four adjacent H from FTIR spectra. Moreover, it can be concluded that aliphatic groups get collapsed at high temperature. In case of inorganic matter, through XRD and FTIR, it is also revealed that with increasing temperature, clay minerals converted into elemental oxides. Hence, this study is suggesting that the structures of coal are altered by the degree of contact metamorphism.
Cementites decomposition of a pearlitic ductile cast iron during graphitization annealing heat treatment
Cementites decomposition of a pearlitic ductile cast iron during graphitization annealing heat treatment was investigated.Fractographies and microstructures of heat treated samples were observed using a scanning electron microscope and mechanical properties were measured by a universal tensile test machine.The results indicated that during isothermal annealing at 750°C,the tensile strength of pearlitic ductile cast iron was increased to a peak value at 0.5h,and decreased gradually thereafter but the elongation was enhanced with the increase of annealing time.Moreover,the diffusion coefficient of carbon atoms could be approximately calculated as 0.56μm2/s that could be regarded as the shortrange diffusion.As the holding time was short(0.5h),diffusion of carbon atoms was incomplete and mainly occurred around the graphites where the morphology of cementites changed from fragmentized shape to granular shape.In addition,the ductile cast iron with tensile strength of 740MPa and elongation of 7% could be achieved after graphitization annealing heat treatment for 0.5h.Two principal factors should be taken into account.First,the decomposition of a small amount of cementites was beneficial for increasing the ductility up to elongation of 7%.Second,the diffusion of carbon atoms from cementites to graphites could improve the binding force between graphites and matrix,enhancing the tensile strength to 740 MPa.
Reaction behaviors occurring in Ti/Al foil metallurgy
Reaction behaviors occurring in Ti/Al foil metallurgy were systematically investigated.Particular emphasis was focused on the reaction between solid Al and Ti as well as subsequent reaction between TiAl_3 and Ti layer.In the solid reaction between Al and Ti,the presence of residual Al is mainly caused by inhomogeneous growth of TiAl_3 layer and micro-voids existing at the interface.However,through reaction between molten Al and Ti,TiAl_3/Ti multilayer can be achieved with complete consumption of Al.During subsequent high-temperature heat treatment,TiAl_3/Ti multilayer will eventually turn into Ti_3Al/TiAl multilayer accompanying with simultaneous formation and successive disappearance of intermediate phases,such as TiAl_2 and Ti_2Al_5.Moreover,it is found that the growth direction of TiAl layer changes as a function of annealing time between different couples in multi-intermetallics system.
Generation Mechanism of Interfacial Layer and Its Effect on Fe-Cr-Ni/Al-Si-Cu-Ni-Mg Composite Performance
Fe-Cr-Ni/Al-Si-Cu-Ni-Mg composite was taken as the experimental material. The chemical composition of interfacial layer was tested. The generation mechanism and influence of interfacial layer on the composite were analyzed. The results indicated that the generation of interfacial layer is sensitive to temperature. Interfacial layer will generate rapidly when temperature reaches 500 ℃ or above. The interfacial layer is mainly composed of Al, Si, Cu, Fe, and Cr, element Ni distributes at the outward of the interfacial layer for the precipitate of Ni later than Si and Cu, and there is almost no diffusion of Ni during the solution treatment. During heat treatment process, unequal quantity changing of metal atom results in disperse or concentrated vacancies or holes near the matrix. The existence of interfacial layer will induce a decrease of compression strength and plasticity at room temperature and an increase of strength at higher temperature comparing with composite without interfacial layer.
Microstructure evolution of Ti-46Al-6Nb-(Si,B) alloys during heat treatment with W addition
The cast ingots of Ti-46Al-6Nb-0.25Si-0.2B and Ti-46Al-6Nb-0.5W-0.25Si-0.2B(at%) were made by induction skull melting(ISM) technique.A series of heat treatments(HTs) were conducted to research the microstructure evolution of both alloys.Microstructure and tensile property were examined by scanning electron microscope(SEM),X-ray diffraction(XRD),transmission electron microscope(TEM),and tensile testing machine.The results show that microsegregation(liquid segregation and solid segregation) is exacerbated by the addition of0.5 at%W;the addition of Nb,W in TiAl alloy makes the phase transition difficultly take place;then,the microstructures and tensile properties of both alloys are improved after certain HT processes;finally,the thicknesses of the γ/α_2 lamellae after a certain HT process are significantly affected by the number of residual γ phases before the furnace-cooling moment.
Effects of Microalloying and Heat-Treatment Temperature on the Toughness of 26Cr-3.5Mo Super Ferritic Stainless Steels
The effects of Ni content and heat-treatment process on the toughness of a super ferritic stainless steel with 26 wt% Cr and 3.5 wt% Mo were investigated. It was found that with the increase of Ni content, the Charpy impact toughness improved remarkably, and transformed from cleavage brittle fracture to the most ductile fracture. There were no obvious differences between the high- and low-Ni contents on the microstructure and mechanical properties since the addition of Ni did not influence crystal structure, phase composition, and precipitation of ultra pure ferritic stainless steels. Meanwhile, the heat-treatment process was a key point to maintain a high level of toughness by optimizing structure and removing detrimental precipitation, i.e., chi phase.
Phase Evolution Study and Optimization of the Heat Treatment Process for High Current Capacity Bi-2223 Tapes
Powder in tube process(PIT) was adopted for the fabrication of single filament Bi-2223 tapes, and a heat treatment process including the first heat treatment(HT1), intermediate rolling(IR), and second heat treatment(HT2) was performed. The phase evolution mechanism and microstructure changes during these heat treatment processes were systematically discussed. The influences of HT1 parameters on the phase evolution process of Bi-2223 tapes were discussed. With the optimized HT1 process, a proper Bi-2223 content of about 90% was achieved. HT2 process was also optimized by adding a post annealing process. An obvious increase of current capacity was obtained due to the enhancement of intergrain connections. Single filament Bi-2223 tapes with the critical current of Ic-90 A were fabricated with the optimized sintering process.
Investigation on Phase Evolution of the ZnO-B2O3-SiO2 Glass Ceramics
ZnO-B2O3-SiO2-Al2O3-Na2O glass doped with nucleating agent TiO2 was prepared with melting-quenching method and the effect of nucleating agent on the crystallization behavior and phase evolution of this glass was investigated by differential thermal analysis(DTA),X-ray diffraction(XRD),and scanning electron microscopy(SEM).The experimental results show that the glass transition temperature and the first crystallization temperature decrease from 630 ℃ and 765 ℃ to 595 ℃ and 740 ℃,respectively,with introduction of TiO2 into glass.There is no diffraction peaks in the XRD pattern but it is no longer transparent for the base glass without nucleating agent after heat treatment,which suggests the serious phase separation occurred,and the observation by SEM indicates that the phase separation is developed by nucleation and growth mechanism.However,there are two different crystals ZnAl2O4 and NaAlSiO4 present in the glass containing TiO2 after heat treating at 575 ℃ for 2 h and 740 ℃ for 6 h,respectively.What is interesting is that NaAlSiO4 disappears as the crystallization time at 740 ℃ increases from 6 h to 12 h,and more ZnAl2O4 crystal is formed,namely,the further formation of ZnAl2O4 is at cost of NaAlSiO4 with increasing crystallization time.And observation of the morphology of glass ceramics shows great difference with increasing crystallization time.Moreover,the ability of ZnO-B2O3-SiO2-Al2O3-Na2O glass ceramics against attacking of 1M HCl solution is increased by the crystals precipitated in heat treatment process.
Microstructural control and hardening response of Mg-6Zn-0.5Er-0.5Ca alloy
The effects of heat treatment on microstructures and hardening response of Mg-6Zn4).5Er4).5Ca (wt%) alloy were investigated by optical microscope (OM), scanning elec- tron microscope (SEM), and transmission electron microscope (TEM) in this paper. The results show that the Mg(Zn4).5Er- 0.5Ca alloy contains Mg3Zn6Erx quasicrystalline phase (I- phase) and Ca2Mg6Zn3 phase under as-cast condition. Most of the Ca2Mg6Zn3 phases and I-phases dissolve into matrix during heat treatment at 475 ℃ for 5 h. After the as-solution alloy was aged at 175 ℃ for 36 h, a large amount of MgZn2 precipitate with several nanometers precipitate. It is suggested that the trace addition of Ca results in refining the size of the precipitate, and the presence of the nanoscale MgZn2 phase is the main factor to improve the peak-aged hardness greatly to 87 HV, which in- creases about 40 % compared with that of as-cast alloy.
Microstructure and Deformation Behavior of Ti-10V-2Fe-3Al Alloy during Hot Forming Process
The microstructure evolution and formability of Ti-10V-2Fe-3Al alloy related to the initial microstructures and processing variables were investigated during hot forming process. The experimental results show that the α-phase growth is controlled by solute diffusion during the heat treatment processes. Four different microstructures were established by combinations of several heat treatments, and Ti-10V-2Fe-3Al alloy shows excellent formability both above and below the β transus temperature. The alloy possesses low deformation resistance and active restoration mechanism during the deformation. A constitutive equation describing the hot deformation behavior of Ti-10V-2Fe-3Al alloy was obtained. Higher fl ow stress was observed for the acicular morphology of α phase in microstructures with large aspect ratios as compared with that of small aspect ratios. Due to the dynamic recovery in soft β phase, and the dynamic recrystallization and breakage of acicular α-phase, fl ow softening occurred signifi cantly during deformation. Dynamic recrystallization also occurred especially in the severely deformed regions of forged parts.