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Three-dimensional printed electrodes seem to overcome many structural and operational limitations compared to ones fabricated with conventional methods. Compared to other 3D printing techniques, direct ink writing (DIW), as a sub-category of extrusion-based 3D printing techniques, allows for easier fabrication, the utilization of various materials, and high flexibility in electrode architectures with low costs. Despite the conveniences in fabrication procedures that are facilitated by DIW, what qualifies an ink as 3D printable has become challenging to discern. Probing rheological ink properties such as viscoelastic moduli and yield stress appears to be a promising approach to determine 3D printability. Yet, issues arise regarding standardization protocols. It is essential for the ink filament to be extruded easily and continuously to maintain dimensional accuracy, even after post-processing methods related to electrode fabrication. Additives frequently present in the inks need to be removed, and this procedure affects the electrical and electrochemical properties of the 3D-printed electrodes. In this context, the aim of the current review was to analyze various energy devices, highlighting the type of inks synthesized and their measured rheological properties. This review fills a gap in the existing literature. Thus, according to the inks that have been formulated, we identified two categories of DIW electrode architectures that have been manufactured: supported and free-standing architectures.

Modern 3D printed components are finding applications in dynamic structures. These structures are often subject to dynamic loadings. To date, research has mostly focused on investigating the mechanical properties of these 3D printed structures with minimum attention paid to their modal analysis. This work is focused on performing experimental modal analysis of 3D printed structures. The results show that the adhesion type has the most significant impact on the vibration response and parameters obtained from the modal analysis. The average dynamic modulus, natural frequency, and damping coefficient increased by approximately 12.5%, 5.5%, and 36%, respectively, for the specimens printed using skirt adhesion compared to those printed using raft adhesion. SEM analysis suggests that the 3D printed specimens with skirt adhesion yielded flattened layers, while raft adhesion resulted in rounded layers. The flattened layers of the specimens with skirt adhesion are likely an indication of an enhanced heat transfer between the 3D printer bed and the specimen. The printed specimens with skirt adhesion are in direct contact with the printer bed during the printing process. This enhances the heat transfer between the specimen and the printer bed, causing the layers to flatten out. The enhanced heat transfer yields a better inter-layer diffusion, resulting in improved physical bonding at the layers’ interface. The improved bonding yields higher stiffnesses and natural frequencies. For the specimens with skirt adhesion, the improved heat transfer process is also likely responsible for the enhanced damping properties. The strengthened inter-layer bonding at the layer–layer interface provides better energy dissipation along the contact lines between the layers.

The treatment of bone defects remains a significant challenge to be solved clinically. Immunomodulatory properties of orthopedic biomaterials have significance in regulating osteoimmune microenvironment for osteogenesis. A lactic acid‐co‐glycolic acid (PLGA) scaffold incorporates black phosphorus (BP) fabricated by 3D printing technology to investigate the effect of BP on osteoimmunomodulation and osteogenesis in site. The PLGA/BP scaffold exhibits suitable biocompatibility, biodegradability, and mechanical properties as an excellent microenvironment to support new bone formation. The studies' result also demonstrate that the PLGA/BP scaffolds are able to recruit and stimulate macrophages M2 polarization, inhibit inflammation, and promote human bone marrow mesenchymal stem cells (hBMSCs) proliferation and differentiation, which in turn promotes bone regeneration in the distal femoral defect region of steroid‐associated osteonecrosis (SAON) rat model. Moreover, it is screened and demonstrated that PLGA/BP scaffolds can promote osteogenic differentiation by transcriptomic analysis, and PLGA/BP scaffolds promote osteogenic differentiation and mineralization by activating PI3K‐AKT signaling pathway in hBMSC cells. In this study, it is shown that the innovative PLGA/BP scaffolds are extremely effective in stimulating bone regeneration by regulating macrophage M2 polarization and a new strategy for the development of biomaterials that can be used to repair bone defects is offered.

Nanomaterials have allowed significant breakthroughs in bio-engineering and medical fields. In the present paper a holistic assessment on diverse biocompatible nanocomposites are studied. Their compatibility with advanced fabrication methods such as additive manufacturing for the design of functional medical implants is also critically reviewed. The significance of nanocomposites and processing techniques is also envisaged comprehensively in regard with the needs and futures of implantable medical device industries.

Two of the main challenges in origami antenna designs are creating a reliable hinge and achieving precise actuation for optimal electromagnetic (EM) performance. Herein, a waterbomb origami ring antenna is introduced, integrating the waterbomb origami principle, 3D‐printed liquid metal (LM) hinges, and robotic shape morphing. The approach, combining 3D printing, robotic actuation, and innovative antenna design, enables various origami folding patterns, enhancing both portability and EM performance. This antenna's functionality has been successfully demonstrated, displaying its communication capabilities with another antenna and its ability to navigate narrow spaces on a remote‐controlled wheel robot. The 3D‐printed LM hinge exhibits low DC resistance (200 ± 1.6 mΩ) at both flat and folded state, and, with robotic control, the antenna achieves less than 1° folding angle accuracy and a 66% folding area ratio. The antenna operates in two modes at 2.08 and 2.4 GHz, ideal for fixed mobile use and radiolocation. Through extensive simulations and experiments, the antenna is evaluated in both flat and folded states, focusing on resonant frequency, gain patterns, and hinge connectivity. The findings confirm that the waterbomb origami ring antenna consistently maintains EM performance during folding and unfolding, with stable resonant frequencies and gain patterns, proving the antenna's reliability and adaptability for use in portable and mobile devices. We present a waterbomb origami ring antenna incorporating 3D‐printed liquid metal‐filled elastomeric hinges and robotic shape morphing, addressing challenges in hinge reliability and precise actuation in origami antenna designs. The innovative approach allows various folding patterns, enhancing portability and electromagnetic performance. Demonstrations include effective communication and maneuverability in confined spaces, at 2.08 and 2.4 GHz, suitable for mobile uses and radiolocation.

In recent years, the development of alternative and more sustainable technologies for reinforced concrete structures has been attracting more and more interest, given the increasing need to reduce the impact that the construction sector has on the environment. Furthermore, 3D concrete printing (3DCP) technology falls into this context, allowing the optimization of the quantities of employed raw material to be used while at the same time allowing the possibility to design more complex elements’ shapes. In the view of improving the sustainability of construction sector, the present study aims at experimentally investigating the characteristics of the fresh and hardened states of concrete mixtures incorporating different percentages of replacement of the fine aggregate with recycled aggregates of different nature. As such, the key innovative aspect of the present study is the possible investigation of cement-based mixtures produced with 100% recycled fine aggregates (both derived from concrete waste and brick elements) without affecting either the fresh or hardened mechanical properties of the resulting Recycled Aggregate Concrete (RAC) mixtures. Furthermore, in order to make this study linked to 3D printing technology, extruded concrete elements were realized and tested through a process designed to simulate the automated 3D concrete printing process: in fact, the RAC mixtures were designed in order to obtain an adequate workability and compressive strength typically adopted for ordinary 3D printed mixtures. Although some adjustments and further analyses are required in order to optimize the shape retention and stability, as well as the well-known problem of the 3D mixtures being linked to anisotropic behavior, the obtained results unveil that it was possible to observe promising characteristics for the mixes containing recycled aggregates (i.e., consistency index at the fresh state above 150 mm and compressive strength at 28 days above 50 MPa), which were in any case suitable for the creation of 3D printed structural concrete elements and can be further confirmed with future studies in order to validate their possible buildability.

Three-dimensional printing is widely used in many fields, including engineering, architecture and even medical purposes. The focus of the study is to obtain the ideal weight-to-performance ratio for making a 3D-printed part. The end products of the 3D-printed part are hugely affected by not only the material but also the printing parameters. The printing parameters to be highlighted for this study are the infill density, wall perimeter and layer height, which are the commonly adjusted parameters in 3D printing. The study will be divided into two parts, the simulation analysis and the experimental analysis, to confirm both results toward the trend of Young’s modulus for the material. It will then be analyzed and discussed toward any differences between the two results. The results showed that increasing the value of all three parameters will increase the tensile elasticity of the part.

Parts made from thermoplastic polymers fabricated through 3D printing have reduced mechanical properties compared to those fabricated through injection molding. This paper analyzes a post-processing heat treatment aimed at enhancing mechanical properties of 3D printed parts, in order to reduce the difference mentioned above and thus increase their applicability in functional applications. Polyethylene Terephthalate Glycol (PETG) polymer is used to 3D print test parts with 100% infill. After printing, samples are packed in sodium chloride powder and then heat treated at a temperature of 220 °C for 5 to 15 min. During heat treatment, the powder acts as support, preventing deformation of the parts. Results of destructive testing experiments show a significant increase in tensile and compressive strength following heat treatment. Treated parts 3D printed in vertical orientation, usually the weakest, display 143% higher tensile strength compared to a control group, surpassing the tensile strength of untreated parts printed in horizontal orientation—usually the strongest. Furthermore, compressive strength increases by 50% following heat treatment compared to control group. SEM analysis reveals improved internal structure after heat treatment. These results show that the investigated heat treatment increases mechanical characteristics of 3D printed PETG parts, without the downside of severe part deformation, thus reducing the performance gap between 3D printing and injection molding when using common polymers.

Customized manufacturing of a miniaturized device with micro and mesoscale features is a key requirement of mechanical, electrical, electronic and medical devices. Powder-based 3D-printing processes offer a strong candidate for micromanufacturing due to the wide range of materials, fast production and high accuracy. This study presents a comprehensive review of the powder-based three-dimensional (3D)-printing processes and how these processes impact the creation of devices with micro and mesoscale features. This review also focuses on applications of devices with micro and mesoscale size features that are created by powder-based 3D-printing technology.

Distinct types of luminescence that are activated by various stimuli in a single material offer exciting developmental opportunities for functional materials. A versatile sensing platform that exhibits photoluminescence (PL), persistent luminescence (PersL), and mechanoluminescence (ML) is introduced, which enables the sensitive detection of temperature, pressure, and force/stress. The developed Sr2MgSi2O7:Eu2+/Dy3+ material exhibits a linear relationship between ML intensity and force and can be used as an ML stress sensor. Additionally, the bandwidth of the PL emission band and the PL lifetime of this material are remarkably sensitive to temperature, with values of ≈0.05 nm K−1 and 1.29%/K, respectively. This study demonstrates PersL pressure sensing for the first time, using long‐lasting (seconds) lifetime as a manometric parameter. The developed material functions as an exceptionally sensitive triple‐mode visual pressure sensor; specifically, it exhibits: i) a sensitivity of ≈−297.4 cm GPa−1 (8.11 nm GPa−1) in bandshift mode, ii) a sensitivity of ≈272.7 cm−1/GPa (14.8 nm GPa−1) in bandwidth mode, and iii) a sensitivity of 42%GPa−1 in PL‐lifetime mode, which is the highest value reported to date. Notably, anti‐counterfeiting, night‐vision safety‐sign, 8‐bit optical‐coding, and QR‐code applications that exhibit intense PersL are demonstrated by 3D‐printing the studied material in combination with a polymer. A multifunctional sensing platform of temperature, pressure, and stress is built, which is based on three different types of luminescence, photo‐, persistent‐, and mechano‐luminescence. Combined with the 3D‐printing technique, it also has practical uses like anti‐counterfeiting, night‐vision safety‐sign, and 8‐bit optical‐coding and QR codes.