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"Aircraft design"
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Conceptual design and analysis of a box fan-in-split-wing tiltrotor eVTOL aircraft
Purpose
With the advancements in electric vertical take-off and landing (eVTOL) aircraft technology such as batteries, mechanisms, motors, configurations and so on, designers and engineers are encouraged to create unique and unconventional configurations of eVTOL aircraft to provide better capabilities and higher efficiencies to compete in the market. The box fan-in-split-wing tiltrotor eVTOL aircraft is an innovative design that aims to address the aerodynamic inefficiencies such as propeller effects in cruise and engine mounts drag that existed in traditional eVTOL aircraft designs such as vectored thrust, rotorcraft, lift + cruise and multi-copter configurations. This paper aims to propose a multi-disciplinary design process to conceptually design the box fan-in-split-wing Tiltrotor eVTOL aircraft.
Design/methodology/approach
An unconventional methodology was used to design the UAM aircraft, and the following parameters are considered: capable of vertical take-off and landing, highly aerodynamic with a high lift-to-drag ratio, low Cd0 modern and appealing, rechargeable or battery swappable and feature to minimise or negate propeller drag. A heavy emphasis on improving performance and weight based on aerodynamics was enforced during the conceptual design phase. MAPLA and XFOIL were used to identify the aerodynamic properties of the aircraft.
Findings
Upon determining the key parameters and the mission requirements and objectives, a list of possible VTOL configurations was derived from theoretical and existing designs. The fan in the wing/split wing was selected, as it could stow the propellers. A tiltrotor configuration was selected because of its ability to reduce the total number of lift props/motors, reducing powerplant weight and improving aerodynamic efficiency. For the propulsion configuration, a battery–motor configuration with a hexa-rotor layout was chosen because of its ability to complement the planform of the aircraft, providing redundant motors in case of failure and because of its reliability, efficiency and lack of emissions. Coupled with the fan-in-wing / split wing concept, the box wing seamlessly combines all chosen configurations.
Originality/value
The box fan-in-split-wing Tiltrotor eVTOL aircraft aims to address the aerodynamic inefficiencies of earlier designs such as propeller effects in cruise and engine mounts drag. The potential benefits of this aircraft, such as increased range, endurance and payload capacity, make it an exciting prospect in the field of Urban Air Mobility.
Journal Article
Make: Drones : teach an Arduino to fly
Make three types of drones in this how-to book that covers flight control systems, multirotor aerodynamics, circuit board design with modular components, installation of radio, telemetry, and GPS, and fine-tuning for flight stabilization.
Book
An Efficient and Robust Sizing Method for eVTOL Aircraft Configurations in Conceptual Design
This paper presents the development of a robust sizing method to efficiently estimate and compare key performance parameters in the conceptual design stage for the two main classes of fully electric vertical take-off and landing (eVTOL) aircraft, the powered lift and wingless aircraft types. The paper investigates hybrids of classical root-finding methods: the bisection, fixed-point and Newton-Rapson methods for use in eVTOL aircraft sizing. The improved convergence efficiency of the hybrid methods is at least 70% faster than the standard methods. This improved efficiency is significant for complex sizing problems. The developed sizing method is used to investigate the comparative performance of the wingless and powered lift eVTOL aircraft types for varying mission lengths. For a generic air taxi mission with a payload of 400 kg, the powered lift type demonstrates its mass efficiency when sized for missions above 10 km in range. However, the simpler architecture of the wingless eVTOL aircraft type makes it preferable for missions below 10 km in range when considering energy efficiency. The results of the sizing study were compared against a selection of eVTOL aircraft data. The results showed a good agreement between the estimated aircraft mass using the proposed sizing method and published eVTOL aircraft data.
Journal Article
Industrial aviation management : a primer in European design, production and maintenance organisations
\"This book outlines the structure and activities of companies in the European aviation industry. The focus is on the design, production and maintenance of components, assemblies, engines and the aircraft itself. In contrast to other industries, the technical aviation industry is subject to many specifics, since its activities are highly regulated by the European Aviation Safety Agency (EASA), the National Aviation Authorities and by the aviation industry standard EN 9100. These regulations can influence the companies' organization, personnel qualification, quality management systems, as well as the provision of products and services. This book gives the reader a deeper, up-to-date insight into today's quality and safety requirements for the modern aviation industry. Aviation-specific interfaces and procedures are looked at from both the aviation legislation standpoint as well as from a practical operational perspective.\"-- Provided by publisher.
BOOK
Thermal Management System Optimization for a Parallel Hybrid Aircraft Considering Mission Fuel Burn
Electrified aircraft propulsion enables new aircraft designs with fewer emissions. One challenge of electrified architectures is handling the electrical components’ waste heat. This is because batteries and other electrical components are sensitive to high temperatures and accumulate heat within their structure. In this work, we investigate using a thermoacoustic refrigerator to cool the battery of a parallel hybrid single-aisle commercial transport aircraft. This thermoacoustic refrigeration system is powered by waste heat from the turbofan engine core, whereas a conventional refrigerator consumes electricity from the battery or shaft power offtakes. Compared to a conventional vapor cycle refrigerator, the thermoacoustic refrigeration system results in greater mission fuel burn because of pressure losses attributable to the extraction of heat from the turbofan to drive the thermoacoustic refrigerator. Heat exchangers with very low pressure losses may render the thermoacoustic refrigeration system beneficial compared to conventional refrigeration in certain use cases, such as low-altitude missions.
Journal Article
Simulation of Landing and Take-Off Noise for Supersonic Transport Aircraft at a Conceptual Design Fidelity Level
The German Aerospace Center has launched an internal project to assess the noise impact associated with supersonic transport aircraft during approach and departure. A dedicated simulation process is established to cover all relevant disciplines, i.e., aircraft and engine design, engine installation effects, flight simulation, and system noise prediction. The core of the simulation process is comprised of methods at the complexity and fidelity level of conceptual aircraft design, i.e., typical overall aircraft design methods and a semi-empirical approach for the noise modeling. Dedicated interfaces allow to process data from high fidelity simulation that will support or even replace initial low fidelity results in the long run. All of the results shown and discussed in this study are limited to the fidelity level of conceptual design. The application of the simulation process to the NASA 55t Supersonic Technology Concept Aeroplane, i.e., based on non-proprietary data for this vehicle, yields similar noise level predictions when compared to the published NASA results. This is used as an initial feasibility check of the new process and confirms the underlying methods and models. Such an initial verification of the process is understood as an essential step due to the lack of available noise data for supersonic transport aircraft in general. The advantageous effect of engine noise shielding on the resulting system noise is demonstrated based on predicted level time histories and certification noise levels. After this initial verification, the process is applied to evaluate a conceptual supersonic transport design based on a PhD thesis with two engines mounted under the wing, which is referred to as aircraft TWO. Full access to this vehicle’s design and performance data allows to investigate the influence of flight procedures on the resulting noise impact along approach and departure. These noise results are then assembled according to proposed Federal Aviation Agency regulations in their Notice of Proposed Rulemaking, e.g., speed limitations, for Supersonic transport noise certification and the regulations from Noise Chapters of the Annex 16 from the International Civil Aviation Organization in order to evaluate the resulting levels as a function of the flight procedure.
Journal Article
EVTOL Tilt-Wing Aircraft Design under Uncertainty Using a Multidisciplinary Possibilistic Approach
Recent development in Electric Vertical Take-off and Landing (eVTOL) aircraft makes it a popular design approach for urban air mobility (UAM). When designing these configurations, due to the uncertainty present in semi-empirical estimations, often used for aerodynamic characteristics during the conceptual design phase, results can only be trusted to approximately 80% accuracy. Accordingly, an optimized aircraft using semi-empirical estimations and deterministic multi-disciplinary design optimization (MDO) approaches can be at risk of not being certifiable in the detailed design phase of the life cycle. The focus of this study was to implement a robust and efficient possibility-based design optimization (PBDO) method for the MDO of an eVTOL tilt-wing aircraft in the conceptual design phase, using existing conventional designs as an initial configuration. As implemented, the optimization framework utilizes a deterministic gradient-based optimizer, run sequentially with a possibility assessment algorithm, to select an optimal design. To achieve this, the uncertainties which arise from multi-fidelity calculations, such as semi-empirical methods, are considered and used to modify the final design such that its viability is guaranteed in the detailed design phase. With respect to various requirements, including trim, stability, and control behaviors, the optimized eVTOL tilt-wing aircraft design offers the preferred results which ensure that airworthiness criteria are met whilst complying with predefined constraints. The proposed approach may be used to revise currently available light aircraft and develop eVTOL versions from the original light aircraft. The resulting aircraft is not only an optimized layout but one where the stability of the eVTOL tilt-wing aircraft has been guaranteed.
Journal Article
Conceptual Design of a Hydrogen-Hybrid Dual-Fuel Regional Aircraft Retrofit
A wide range of aircraft propulsion technologies is being investigated in current research to reduce the environmental impact of commercial aviation. As the implementation of purely hydrogen-powered aircraft may encounter various challenges on the airport and vehicle side, combined hydrogen and kerosene energy sources may act as an enabler for the first operations with liquid hydrogen propulsion technologies. The presented studies describe the conceptual design of such a dual-fuel regional aircraft featuring a retrofit derived from the D328eco under development by Deutsche Aircraft. By electrically assisting the sustainable aviation fuel (SAF) burning conventional turboprop engines with the power of high-temperature polymer-electrolyte fuel cells, the powertrain architecture enables a reduction of SAF consumption. All aircraft were modeled and investigated using the Bauhaus Luftfahrt Aircraft Design Environment. A description of this design platform and the incorporated methods to model the hydrogen-hybrid powertrain is given. Special emphasis was laid on the implications of the hydrogen and SAF dual-fuel system design to be able to assess the potential benefits and drawbacks of various configurations with the required level of detail. Retrofit assumptions were applied, particularly retaining the maximum takeoff mass while reducing payload to account for the propulsion system mass increase. A fuel cell power allocation of 20% led to a substantial 12.9% SAF consumption decrease. Nonetheless, this enhancement necessitated an 18.1% payload reduction, accompanied by a 34.5% increment in propulsion system mass. Various additional studies were performed to assess the influence of the power split. Under the given assumptions, the design of such a retrofit was deemed viable.
Journal Article