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2,108
result(s) for
"Alloying effects"
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Effects of trace secondary elements on microstructure and properties in CoCrMnFeNiX0.1 alloys
2023
This study synthesized four kinds of CoCrMnFeNiX
0.1
(X = Al, Cu, Mo, Ti) high-entropy alloys to investigate the alloying effect. We found the strengthening effect after aging thermal treatment can be sequenced as Ti > Mo > Cu > Al, of which the tensile strength was improved by 20 ~ 40% and the elongation to failure preserved (~ 50%) compared with the corresponding casting materials. Specifically, the CoCrMnFeNiTi
0.1
alloy offered a yield strength of 435 MPa, an ultimate tensile strength of 900 MPa, and a fracture elongation of 40% is significantly higher than those of their conventional counterparts. Furthermore, the anti-corrosion ability of added secondary elements is in the following order: Ti > Mo > Al > Cu. Through microstructure observations, we discussed and analyzed the formation and evolution of second
-
phase particles, which play an important role due to the strong interactive effect among different elements. In general, adding a secondary trace Ti or Mo element improves strength and anti-corrosion properties.
Graphical abstract
Enhanced tensile properties are shown in true stress–strain curves of the as-cast and as-aged CoCrMnFeNiX
0.1
alloy; post-tensile fracture morphology and corrosion morphology of the as-aged CoCrMnFeNiTi
0.1
alloy compare with the as-cast CoCrMnFeNi alloy, indicating that adding trace secondary Ti element benefits the outstanding improvement of strength and anti-corrosion properties.
Journal Article
Influence of HfO2 alloying effect on microstructure and thermal conductivity of HoTaO4 ceramics
2019
HfO
2
alloying effect has been applied to optimize thermal insulation performance of HoTaO
4
ceramics. X-ray diffraction, Raman spectroscopy, and X-ray photoelectron spectroscopy are employed to decide the crystal structure. Scanning electronic microscopy is utilized to detect the influence of HfO
2
alloying effect on microstructure. Current paper indicates that the same numbers of Ta
5+
and Ho
3+
ions of HoTaO
4
are substituted by Hf
4+
cations, and it is defined as alloying effect. No crystal structural transition is introduced by HfO
2
alloying effect, and circular pores are produced in HoTaO
4
. HfO
2
alloying effect is efficient in decreasing thermal conductivity of HoTaO
4
and it is contributed to the differences of ionic radius and atomic weight between Hf
4+
ions and host cations (Ta
5+
and Ho
3+
). The least experimental thermal conductivity is 0.8 W·K
−1
·m
−1
at 900 °C, which is detected in 6 and 9 mol%-HfO
2
HoTaO
4
ceramics. The results imply that HfO
2
–HoTaO
4
ceramics are promising thermal barrier coatings (TBCs) due to their extraordinary thermal insulation performance.
Journal Article
Additive manufacturing of ultrafine-grained high-strength titanium alloys
2019
Additive manufacturing, often known as three-dimensional (3D) printing, is a process in which a part is built layer-by-layer and is a promising approach for creating components close to their final (net) shape. This process is challenging the dominance of conventional manufacturing processes for products with high complexity and low material waste
1
. Titanium alloys made by additive manufacturing have been used in applications in various industries. However, the intrinsic high cooling rates and high thermal gradient of the fusion-based metal additive manufacturing process often leads to a very fine microstructure and a tendency towards almost exclusively columnar grains, particularly in titanium-based alloys
1
. (Columnar grains in additively manufactured titanium components can result in anisotropic mechanical properties and are therefore undesirable
2
.) Attempts to optimize the processing parameters of additive manufacturing have shown that it is difficult to alter the conditions to promote equiaxed growth of titanium grains
3
. In contrast with other common engineering alloys such as aluminium, there is no commercial grain refiner for titanium that is able to effectively refine the microstructure. To address this challenge, here we report on the development of titanium–copper alloys that have a high constitutional supercooling capacity as a result of partitioning of the alloying element during solidification, which can override the negative effect of a high thermal gradient in the laser-melted region during additive manufacturing. Without any special process control or additional treatment, our as-printed titanium–copper alloy specimens have a fully equiaxed fine-grained microstructure. They also display promising mechanical properties, such as high yield strength and uniform elongation, compared to conventional alloys under similar processing conditions, owing to the formation of an ultrafine eutectoid microstructure that appears as a result of exploiting the high cooling rates and multiple thermal cycles of the manufacturing process. We anticipate that this approach will be applicable to other eutectoid-forming alloy systems, and that it will have applications in the aerospace and biomedical industries.
Titanium–copper alloys with fully equiaxed grains and a fine microstructure are realized via an additive manufacturing process that exploits high cooling rates and multiple thermal cycles.
Journal Article
Thermal Conductivity of Aluminum Alloys—A Review
2023
Aluminum alloys have been extensively used as heatproof and heat-dissipation components in automotive and communication industries, and the demand for aluminum alloys with higher thermal conductivity is increasing. Therefore, this review focuses on the thermal conductivity of aluminum alloys. First, we formulate the theory of thermal conduction of metals and effective medium theory, and then analyze the effect of alloying elements, secondary phases, and temperature on the thermal conductivity of aluminum alloys. Alloying elements are the most crucial factor, whose species, existing states, and mutual interactions significantly affect the thermal conductivity of aluminum. Alloying elements in a solid solution weaken the thermal conductivity of aluminum more dramatically than those in the precipitated state. The characteristics and morphology of secondary phases also affect thermal conductivity. Temperature also affects thermal conductivity by influencing the thermal conduction of electrons and phonons in aluminum alloys. Furthermore, recent studies on the effects of casting, heat treatment, and AM processes on the thermal conductivity of aluminum alloys are summarized, in which processes mainly affect thermal conductivity by varying existing states of alloying elements and the morphology of secondary phases. These analyses and summaries will further promote the industrial design and development of aluminum alloys with high thermal conductivity.
Journal Article
Recent progress on the development of Sn–Bi based low-temperature Pb-free solders
2019
With the implementation of legislations on inhibiting the usage of Sn–Pb solder in consumer electronic products, Sn–Ag–Cu series solder has been gotten the most application. However, there are some stimulations from electronic manufacturers to adopt low temperature soldering such as the economic driver from the reduction in manufacturing assembly cost and the reliability driver to avoid the dynamic warpage of area array components caused from Sn–Ag–Cu solder. Sn–Bi series solder is one of the promising candidates, which met the requirements for low melting point, low cost and environment friendly. However, the disadvantage of brittleness characteristic prevented its wide practical application. In order to promote the better application of Sn–Bi based solders, many efforts have been made to improve the wettability, mechanical properties and reliability of Sn–Bi based solders. This paper will summarize the related results about Sn–Bi solder alloys from wettability, interfacial reaction, mechanical properties of Sn–Bi solder and reliabilities of Sn–Bi solder joints. Moreover, in order to improve the properties of Sn–Bi solders, researchers have done lots of works on effect of addition of element dopants. The corresponding works of effect of alloying elements on the properties of Sn–Bi solder were also focused. According to the existing research results, it provides an important basis of understanding the current development of Sn–Bi solders.
Journal Article
Anatomy of Magnetic Anisotropy and Voltage-Controlled Magnetic Anisotropy in Metal Oxide Heterostructure from First Principles
by
Pardede, Indra
,
Obata, Masao
,
Kanagawa, Tomosato
in
alloying effect
,
Alloying effects
,
Anisotropy
2020
Voltage control of magnetic anisotropy (VCMA) is one of the promising approaches for magnetoelectric control of magnetic tunnel junction (MTJ). Here, we systematically calculated the magnetic anisotropy (MA) and the VCMA energies in the well-known MTJ structure consisting of Fe/MgO interface with Cr buffer layer. In this calculation, we investigated an alloying between Fe and Cr and a strain effect. We used a spin density functional approach which includes both contributions from magnetocrystalline anisotropy energy (MCAE) originating from spin–orbit coupling and shape magnetic anisotropy energy from spin dipole–dipole interaction. In the present approach, the MCAE part, in addition to a common scheme of total energy, was evaluated using a grand canonical force theorem scheme. In the latter scheme, atom-resolved and k-resolved analyses for MA and VCMA can be performed. At first, we found that, as the alloying is introduced, the perpendicular MCAE increases by a factor of two. Next, as the strain is introduced, we found that the MCAE increases with increasing compressive strain with the maximum value of 2.2 mJ/m2. For the VCMA coefficient, as the compressive strain increases, the sign becomes negative and the absolute value becomes enhanced to the number of 170 fJ/Vm. By using the atom-resolved and k-resolved analyses, we clarified that these enhancements of MCAE and VCMA mainly originates from the Fe interface with MgO (Fe1) and are located at certain lines in the two dimensional Brillouin zone. The findings on MCAE and VCMA are fully explained by the spin-orbit couplings between the certain d-orbital states in the second-order perturbation theory.
Journal Article
The role of microstructure and its stability in performance of wheels in heavy haul service
by
Qiu, Cong
,
Mutton, Peter
,
Cookson, John
in
Acceptance criteria
,
Alloying effects
,
Alloying elements
2017
Thermal or thermo-mechanical loading is one of the major causes of wheel surface damage in Australian heavy haul operations. In addition, multi-wear wheels appear to be particularly sensitive to thermo-mechanical damage during their first service life. Such damage can incur heavy machining penalties or even premature scrapping of wheels. The combination of high contact stresses as well as substantial thermal loading (such as during prolonged periods of tread braking) can lead to severe plastic deformation, thermal fatigue and microstructural deterioration. For some high-strength wheel grades, the increased sensitivity to thermo-mechanical damage observed during the first service period may be attributed to the presence of a near-surface region in which the microstructure is more sensitive to these loading conditions than the underlying material. The standards applicable to wheels used in Australian heavy haul operations are based on the Association of American Railroads (AAR) specification M-107/M-208, which does not include any requirements for microstructure. The implementation of acceptance criteria for the microstructure, in particular that in the near-surface region of the wheel, may be necessary when new wheels are purchased. The stability of wheel microstructures during thermo-mechanical loading and the effects of alloying elements commonly used in wheel manufacturing are reviewed. A brief guide to improving thermal/mechanical stability of the microstructure is also provided.
Journal Article
W–Cu composites with submicron- and nanostructures: progress and challenges
2019
W–Cu composite materials are widely used in civilian industries and aerospace fields owing to their integrated properties of high hardness, wear and arc resistance, electrical and thermal conductivities, and low coefficient of thermal expansion. The recently developed submicron- and nanostructured W–Cu composites exhibit superior performance compared to their conventional coarse-grained counterparts and are expected to further expand applications of this group of materials. This review is focused on recent important progress in the preparation, characterization, and mechanical and physical properties of W–Cu composites with refined structures. We summarize the technologies that are capable of refining component structures and evaluate their advantages and limitations. Furthermore, the effects of component refinement and additives such as alloying elements and dispersed particles on the comprehensive performance of W–Cu composites are demonstrated. At the end of the review, we propose potential research issues and directions worthy of attention for the future development of W–Cu composites.
Journal Article
Effect of alloying elements on thermal conductivity of aluminum
2023
The thermal conductivity of aluminum alloys is mainly influenced by alloying elements, including their species, content, and existing state, but the influence level of each factor is not quantified. In this work, we propose a quantitative relationship between the thermal conductivity of aluminum alloys and alloying elements based on the theory of thermal conductivity of metals. The results demonstrate the weakening order of alloying elements in solid solution on thermal conductivity of aluminum is Cr > V > Mn > Ti > Zr > Si > Mg > Cu > Zn, which relates to the difference of outer electronic structure and atom radii. Besides, the weakening effect of alloying elements in the solid solution is much more significant than in precipitated state. Furthermore, the synergistic effect of Si, Mg, and Cu on thermal conductivity is unequal to the sum of effects of each alloying element in Al–Si–Mg and Al–Si–Cu alloys.
Graphical abstract
Journal Article
Low Melting Temperature Sn-Bi Solder: Effect of Alloying and Nanoparticle Addition on the Microstructural, Thermal, Interfacial Bonding, and Mechanical Characteristics
by
Jung, Jae Pil
,
Kang, Hyejun
,
Rajendran, Sri Harini
in
Alloying additive
,
Alloying effects
,
Alloying elements
2021
Sn-based lead-free solders such as Sn-Ag-Cu, Sn-Cu, and Sn-Bi have been used extensively for a long time in the electronic packaging field. Recently, low-temperature Sn-Bi solder alloys attract much attention from industries for flexible printed circuit board (FPCB) applications. Low melting temperatures of Sn-Bi solders avoid warpage wherein printed circuit board and electronic parts deform or deviate from the initial state due to their thermal mismatch during soldering. However, the addition of alloying elements and nanoparticles Sn-Bi solders improves the melting temperature, wettability, microstructure, and mechanical properties. Improving the brittleness of the eutectic Sn-58wt%Bi solder alloy by grain refinement of the Bi-phase becomes a hot topic. In this paper, literature studies about melting temperature, microstructure, inter-metallic thickness, and mechanical properties of Sn-Bi solder alloys upon alloying and nanoparticle addition are reviewed.
Journal Article