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"Automobiles Wheels Alignment."
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Automobile Wheel Alignment and Wheel Balancing
With over thirty years of experience in the design, development, and patenting of some products in the field of wheel alignment, the author shares his knowledge on the importance of wheel maintenance to the overall performance of a vehicle. From the ancient bullock carts to chariots to automobiles, wheels have undergone many changes to serve the purpose of mankind's mobility. Mobility is inevitable in today's life. A world without wheels is unimaginable. Every vehicle owner expects his tires to last longer and perform better. But improper wheel alignment and wheel balancing can drastically impact the wear and tear on a tire. This book walks the readers through the basics to techniques for wheel alignment on light vehicles, commercial vehicles, and trailers. In addition, illustrations present various types of tire wear and the cause of each. Finally, the author delves into tire safety from understanding how air pressure effects a tire to the importance of tire rotation.
eBook
Study on the Influence of Road Geometry on Vehicle Lateral Instability
According to the accident analysis of vehicles in the curve, the skidding, rollover, and lateral drift of vehicles are determined as means to evaluate the lateral stability of vehicles. The utility truck of rear-wheel drive (RWD) is researched, which is high accident rate. Human-vehicle-road simulation models are established by CarSim. Through the orthogonal experiment method, the effects of different road geometries, speed, and interaction factors between road geometries on vehicle lateral stability are studied. In this paper, skidding risk of the vehicle is characterized by the Side-way Force Coefficient (SFC). Rollover risk of the vehicle is characterized by lateral acceleration and the load transfer ratio. Lateral drift risk of the vehicle is characterized by the sideslip angle of wheels. The results of orthogonal analysis reveal that the maximum tire-road friction coefficient and speed are highly significant in skidding of the vehicle. The effects of the combination of horizontal alignment and superelevation on vehicle skidding are important. The effects of horizontal alignment and speed on vehicle rollover risk are highly significant. The effects of superelevation on vehicle rollover risk are significant. The effects of the interaction of horizontal alignment and superelevation are also important on vehicles’ rollover risk. The speed and the maximum tire-road friction coefficient have highly significant effect on the vehicle’s lateral drift. The superelevation has a significant effect on the vehicle’s lateral drift. The effects of the interaction of horizontal alignment and superelevation and longitudinal slope are also important on the lateral drift of the vehicle.
Journal Article
Analysis and Optimization of Wheel Alignment Parameters for Double Wishbone Suspension of Distributed Electric-Driven Lunar Rover
The wheels of lunar rovers are prone to bouncing during travel in the low gravity and rugged terrain conditions of the lunar surface, and poor matching of wheel alignment parameters can easily lead to tire wear in such conditions. Focusing on the double-wishbone suspension of lunar rovers, this study presents a wheel alignment parameter optimization method for tire wear reduction. First, a tire brush model is established, and it is determined that the toe angle and camber angle are the main factors affecting the tire wear work. And as the camber angle and toe angle increase, the tire wear work becomes greater. Then, a multi-body dynamic model of the double-wishbone independent suspension in a low-gravity environment is established. Taking the minimum tire wear as the optimization objective, the optimal solution set of alignment parameters such as the tire camber angle and toe angle obtained and the optimal hardpoint coordinate positions are determined. The variation range of the toe angle is optimized from [−0.55°, 1.58°] to [−0.37°, 1.32°]. After optimization, the variation in the toe angle is reduced by 20.4%, the change rate of the camber angle becomes smoother, and the comprehensive wear work of the tire is reduced by 17.47%. The research results provide theoretical guidance for the optimization of wheel alignment parameters of the double-wishbone suspension of the lunar rover.
Journal Article
Effects of Front Total Toe-In Angle on Tire Wear and Emissions for a Light-Duty Vehicle
An experimental investigation is carried out in this study to investigate the effect of wheel alignment, particularly the front total toe-in angle, on tire wear and emissions for a light-duty vehicle. Such investigations reveal that there is a substantial correlation among rolling resistance, energy consumption, tire wear, tire travel life, and the total toe-in angle of the front wheel. It is observed that the rate of loss in tire travel life with regard to a condition without misalignment is up to 98.33% when the front total toe-in angle is out of alignment (ranging from 0.00° to 4.20°). It is found that rolling resistance increases by about 128.86%, while CO2, CO, and NOx emissions rise by nearly 36.67%, 26.83%, and 31.25%, respectively, as the front total toe-in angle increases from 0.00° to 4.20°. The experimental results also reveal that tire circumferential groove wear is observed at 0.04 mm after the vehicle’s travelling distance of 500 km, where the front total toe-in angle is 0.00°, and the tire travelling life is 92250 km. In addition, the tire circumferential groove wear is investigated as 2.40 mm after the vehicle’s travelling distance and tire travel life are recorded to be 3,500 km and 1537.50 km, respectively, due to the occurrence of misalignment (the front total toe-in angle is 4.20°). Finally, a regression model is proposed using the test data. Such a model would be useful to explain the relationship between the related factors and determine the rate of tire wear and emissions. It is noteworthy that the wheels should always remain aligned in accordance with the manufacturer’s specifications in order to ensure optimal performance and longevity of the tires
Journal Article
Design and Assessment of a Machine Vision System for Automatic Vehicle Wheel Alignment
Abstract Wheel alignment, consisting of properly checking the wheel characteristic angles against vehicle manufacturers' specifications, is a crucial task in the automotive field since it prevents irregular tyre wear and affects vehicle handling and safety. In recent years, systems based on Machine Vision have been widely studied in order to automatically detect wheels' characteristic angles. In order to overcome the limitations of existing methodologies, due to measurement equipment being mounted onto the wheels, the present work deals with design and assessment of a 3D machine vision-based system for the contactless reconstruction of vehicle wheel geometry, with particular reference to characteristic planes. Such planes, properly referred to as a global coordinate system, are used for determining wheel angles. The effectiveness of the proposed method was tested against a set of measurements carried out using a commercial 3D scanner; the absolute average error in measuring toe and camber angles with the machine vision system resulted in full compatibility with the expected accuracy of wheel alignment systems.
Journal Article
Accumulated tolerance analysis of suspension by geometric tolerances based on multibody elasto-kinematic analysis
Tolerance design of vehicle suspension is an important factor that affects the ride and handling quality and cost of the vehicle. Also, applying geometric tolerance to an analysis model is found to be a difficult process. This paper presents a method for tolerance analysis of wheel alignment of vehicle suspension. Monte-Carlo simulation method is applied to multibody elasto-kinematic model to analyze the accumulated geometric tolerances. As an example, Macpherson Strut Type front half car model is used, and wheel alignment dispersion and contribution ratio to the dispersion by accumulated geometric tolerances is computed. This paper also presents an efficient modeling and analysis method for elasto-kinematic model of vehicle suspensions by computing the stiffness matrix analytically. The simulation results of a Macpherson Strut Type demonstrates the validity and accuracy of the proposed method.
Journal Article
Variable structure controller design for steer-by-wire system of a passenger car
The electric power steering (EPS) system was developed and the steer-by-wire (SBW) system achieves the purposes of EPS. The advantages of SBW are packaging flexibility, advanced vehicle control system, and superior performance. No mechanical linkage exists between the steering gear and steering column in the SBW system. The steering wheel and front-wheel steering can be controlled independently. The SBW system consists of two motors controlled by an electronic control unit (ECU). One motor is in the steering wheel and develops the steering feel of the driver and the other motor is in the steering linkage and improves vehicle maneuverability and stability. Moreover, the active front steering (AFS) system can be added to the SBW system. AFS reduces the difference between actual and estimated vehicle yaw rate. Up-to-date information from the steering wheel enables drivers to identify road conditions through the tire force, which should be fed back to the steering wheel. Furthermore, several control algorithms related to the vehicle and motor can be used together through the self-aligning torque, which is fed back to the steering wheel. This study proposes a method to control the vehicle yaw rate through an SBW system. This control method is based on a PID control method for the steering-wheel-motor controller, as well as on a sliding mode control (SMC) method for the front-wheel-motor controller and yaw stability controller. The SBW system is modeled using a bond graph method. Results imply that the controllers are robust enough when in contact with nonlinear properties of tire and road conditions. This study is expected to guide further research on the SBW system.
Journal Article
Computational model for analyzing the kinematics and compliance characteristics of a commercial vehicle’s front suspension system
This paper develops a computational model that can analyze the kinematics and compliance characteristics of the front suspension of a commercial vehicle. This computational model is called the flexible multi-body dynamic model because it is developed by interfacing the finite element model of the multi-leaf spring with the dynamic model of the front suspension. In this paper, the bump mode and roll mode tests are performed with a suspension parameter measuring device (SPMD). An excitation load for creating the bump mode and roll mode motion is applied on the left and right tires slowly in in-phase and out-of-phase modes. In the test, wheel rate, toe angle change, caster angle change, and camber angle change, which together represent the wheel alignment, are measured along with the longitudinal and lateral wheel center loci which together represent the wheel center trajectory change. The reliability of the developed computational model is verified by comparing the simulation results with the SPMD test results. The developed flexible multi-body computational model will provide useful information on kinematics and compliance characteristics in the earliest stages of the commercial vehicle design process.
Journal Article
CATEGORY SPOTLIGHT
PROVIDES FULL CHASSIS DIMENSIONING The Coats CWA 6500 3D Diagnostic Wheel Alignment System features an automatic power tracking camera boom to keep the high definition cameras focused on the targets, enabling fast and accurate alignments. The aligner has an elevated, two-wheel compensation mode for shops with limited space, and includes a predictive alignment flow and automatic error detection system, as well as video-speed imaging for fast roll-back compensation. The next generation bead seater range offers twice the power and is equipped with significantly upgraded trigger-operated rapid air release (RAR) valve technology compared to the original models. [...]it offers a rechargeable battery, heavy duty OBD-II cable/ connector, improved LF signal and UHF detection, and an 8\" high resolution color display.
Trade Publication Article