Explore the vast range of titles available.

Polyether block amide (PEBA) is an important thermoplastic polyester elastomer (TPE) owing to its low density and high resilience. Microcellular foaming can endow PEBA with significant potential in sports, medical, and industrial applications. However, with the current microcellular foaming technology, it remains challenging to obtain PEBA foams with stable shapes, which are critical for their mechanical properties. Therefore, microcellular foaming with CO2 and N2 as co‐blowing agents is utilized in this study to achieve mechanically robust PEBA foams by reducing the dimensional shrinkage. The introduction of N2 can effectively slow the diffusion rate of blowing agents into the air, providing support for the foam to resist external atmospheric pressure and effectively reducing the dimensional shrinkage of PEBA foams. Consequently, a stable foam shape is achieved with an expansion ratio of 7.9. Finally, the PEBA foams with excellent shrinkage resistance and mechanical properties are prepared, and the cell shrinkage mechanism is analyzed to study the effects of blowing agents and foaming methods on the structural evolution of TPE foams. This promising outcome paves way for their practical industrial applications. Microcellular foaming with CO2 and N2 as co‐blowing agents is developed to achieve mechanically robust PEBA foams by reducing the dimensional shrinkage. Compared with pure CO2 as blowing agents, the co‐blowing agents leads to significantly reduced shrinkage of PEBA foams after foaming and hence improved mechanical performance. The promising outcome paves way for developing high‐performance thermoplastic elastomer foams.

Polymer foams have low density, good heat insulation, good sound insulation effects, high specific strength, and high corrosion resistance, and are widely used in civil and industrial applications. In this paper, the classification of polymer foams, principles of the foaming process, types of blowing agents, and raw materials of polymer foams are reviewed. The research progress of various foaming methods and the current problems and possible solutions are discussed in detail.

Polyurethane foams (PUFs) are a significant group of polymeric foam materials. Thanks to their outstanding mechanical, chemical, and physical properties, they are implemented successfully in a wide range of applications. Conventionally, PUFs are obtained in polyaddition reactions between polyols, diisoycyanate, and water to get a CO2 foaming agent. The toxicity of isocyanate has attracted considerable attention from both scientists and industry professionals to explore cleaner synthesis routes for polyurethanes excluding the use of isocyanate. The polyaddition of cyclic carbonates (CCs) and polyfunctional amines in the presence of an external blowing agent or by self-blowing appears to be the most promising route to substitute the conventional PUFs process and to produce isocyanate-free polyurethane foams (NIPUFs). Especially for polyhydroxyurethane foams (PHUFs), the use of a blowing agent is essential to regenerate the gas responsible for the creation of the cells that are the basis of the foam. In this review, we report on the use of different blowing agents, such as Poly(methylhydrogensiloxane) (PHMS) and liquid fluorohydrocarbons for the preparation of NIPUFs. Furthermore, the preparation of NIPUFs using the self-blowing technique to produce gas without external blowing agents is assessed. Finally, various biologically derived NIPUFs are presented, including self-blown NIPUFs and NIPUFs with an external blowing agent.

This paper shows how fused decomposition modeling (FDM), as a three-dimensional (3D) printing technology, can engineer lightweight porous foams with controllable density. The tactic is based on the 3D printing of Poly Lactic Acid filaments with a chemical blowing agent, as well as experiments to explore how FDM parameters can control material density. Foam porosity is investigated in terms of fabrication parameters such as printing temperature and flow rate, which affect the size of bubbles produced during the layer-by-layer fabrication process. It is experimentally shown that printing temperature and flow rate have significant effects on the bubbles’ size, micro-scale material connections, stiffness and strength. An analytical equation is introduced to accurately simulate the experimental results on flow rate, density, and mechanical properties in terms of printing temperature. Due to the absence of a similar concept, mathematical model and results in the specialized literature, this paper is likely to advance the state-of-the-art lightweight foams with controllable porosity and density fabricated by FDM 3D printing technology.

Expanded thermoplastic polyurethane (ETPU) foam materials with superelasticity for footwear application were developed and investigated. ETPU foams with different ratios of CO2/N2 as foaming agents and ETPU foams prepared by pure nitrogen foaming with different kinds of foaming additives were prepared by supercritical (Sc) foaming technology, which further made into sheet forms through the steam molding process. TPU foam exhibits better cell structure, crystallization performance, and mechanical strength with the increased CO2 proportion. Further, the foams using 25% CO2-75% N2 and 50% CO2-50% N2, showed a lower density and excellent resilience and cyclic-compression performance. However, an increase of N2 ratio improves the dimensional stability and compression set of the foam. The introduction of foaming aids enhances the interaction between Sc-N2 and TPU. The ETPU foam prepared under the same conditions has a smaller density and a larger expansion ratio. Especially the ETPU foam prepared by Sc-N2 using monofluorodichloroethane as the foaming assistant as a co-blowing agent, the decrease in cell size (from 117.9 to 19.6 p.m) and density (from 0.175 to 0.139 g/cm3) has observed. The study revealed the high potential of these materials in footwear applications and offered sound evidence for mass production in the industry.

Poly(ethylene-co-vinyl acetate) is used in numerous industries due to its versatility and increasing development of reinforced foams with a variety of fillers as well as the method of expansion, impacting the properties of foams. By varying the type and content of the incorporated filler as well as the expansion method, it is possible to obtain different cell morphologies even with low filler content in the polymer matrix. On this basis, this study reports the development of EVA foams reinforced with small amounts of micronized graphite and expanded by two expansion methods, namely thermocompression with chemical blowing agents (CBA) and expansion in an autoclave with CO 2 in supercritical state as physical blowing agent (PBA). The main results show that the presence of a small amount of graphite reduces the density of foam, significantly increases the size of cells, and consequently, reduces the number of cells per unit area. The CBA foams had a lower density than PBA foams; however, the PBA foams exhibited a more homogeneous morphological structure. Graphical abstract

Cryogenics is the science and technology of very low temperatures, typically below 120 K. The most common applications are liquified natural gas carriers, ground-based tanks, and propellant tanks for space launchers. A crucial aspect of cryogenic technology is effective insulation to minimise boil-off from storage tanks and prevent frost build-up. Rigid closed-cell foams are prominent in various applications, including cryogenic insulation, due to their balance between thermal and mechanical properties. Polyurethane (PU) foam is widely used for internal insulation in cryogenic tanks, providing durability under thermal shocks and operational loads. External insulation, used in liquified natural gas carriers and ground-based tanks, generally demands less compressive strength and can utilise lower-density foams. The evolution of cryogenic insulation materials has seen the incorporation of environmentally friendly blowing agents and bio-based polyols to enhance sustainability. Fourth-generation physical blowing agents, such as HFO-1233zd(E) and HFO-1336mzz(Z), offer low global warming potential and improved thermal conductivity. Additionally, bio-based polyols from renewable resources like different natural oils and recycled polyethylene terephthalate (PET) are being integrated into rigid PU foams, showing promising properties for cryogenic applications. Research continues to optimise these materials for better mechanical performance and environmental impact.

Although lightweight particleboards have been commercially available for years, they still have a number of disadvantages, including difficulty to process, brittleness, low impact strength, and other mechanical resistance. The aim of the paper was to determine the possibility of producing particleboards of reduced density (dedicated for furniture industry) as a result of using blowing agents from the group of hydrazides, dicarboxamides, or tetrazoles, which were modifiers of the adhesive resin used for bonding the particles of the core layer of three-layer particleboards. The concept presents the possibility of producing low-density particleboards in a standard technological process by modifying the adhesive resin, which has not been practiced by others until now. Analysis of the results of testing the particleboards properties with various types of modifiers (blowing agents), glue content (high 10%/12% and low 8%/10%), differing in glue dosing method, and different particle sizes allowed concluding that the most satisfactory effect was found in particleboards made of the variant modified with p-toluenesulfonyl hydrazide. This variant was characterised by the highest mechanical properties (bending strength, modulus elasticity, and internal bond strength) with high dimensional stability. The presented technology proposal can be applied in the industry.

Rigid polyurethane (PUR) foams have outstanding properties, and some of them are successfully used even today as cryogenic insulation. The fourth-generation blowing agent Solstice® LBA and commercial polyols were used for the production of a low-density cryogenic PUR foam composition. A lab-scale pouring method for PUR foam preparation and up-scaling of the processes using an industrial spraying machine are described in this article. For the determination of the foam properties at cryogenic temperature, original methods, devices, and appliances were used. The properties at room and cryogenic temperatures of the developed PUR foams using a low-toxicity, bismuth-based, and low-emission amine catalyst were compared with a reference foam with a conventional tin-based additive amine catalyst. It was found that the values of important cryogenic characteristics such as adhesion strength after cryoshock and the safety coefficient of the PUR foams formed with new reactive-type amine-based catalysts and with the blowing agent Solstice® LBA were higher than those of the foam with conventional catalysts.

This study investigated the properties of the natural rubber (NR) foam filled with azodicarbonamide (ADC) blowing agents by combination to various ratios of epoxidized NR (ENR) for flexible foam applications. Compound operation was prepared with an open two-roll mill and the production was fabricated by compression molding. The study elucidated properties related to crosslinking behaviors, mechanical and dynamic properties, elasticity, abrasion, weathering resistance, and sound absorption efficiency. The ENR and ADC concentrations affected the tensile testing and also the durability properties of the NR/ENR. The NR and ENR foam of 60/40 filled with 10 phr of ADC demonstrated good properties across various parameters, showing acceptable tensile properties, abrasion resistance, and QVA light resistance. Additionally, the presence of a closed-cell structure in the blends reduced crack propagation in the NR matrix during aging, improving weathering resistance. The absorption coefficient increased with higher ADC content, being optimal at 15 phr, due to the lower density and higher porosity of the opened-cell material, which enhances its ability to interact more effectively with incoming energy at 1600 and 6400 Hz. The findings encourage the use of ENR for blending in NR for improved ENR and ADC concentrations since dipole-dipole interaction from ENR-ADC caused ADC dispersability, providing complexed foam structures for force expansion and aslo sound wave absorption.