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The effect of heat treatment on the transformation of inclusions in linepipe steels was investigated experimentally and theoretically. During heat treatment, CaO-Al2O3 type of inclusions in steels before heating transformed into Al2O3-CaS type, and in the form of CaS-Al2O3-MgO eventually with CaS formed on the surface of Al2O3-MgO phase, depending on the heating temperature, heating time, size of inclusions, and components such as T.Ca and T.O in steels. The transformation details were revealed by thermodynamic calculations and kinetics analysis; what is more, the coefficients kinc of each composition in inclusions such as Al2O3, MgO, CaO, and CaS at 1473 K (1200 °C) were calculated, respectively. The theoretical results in this paper are in good agreement with the experimental observations.

Modern nanotechnology encompasses every field of life. Nowadays, phytochemically fabricated nanoparticles are being widely studied for their bioactivities and biosafety. The present research studied the synthesis, characterization, stability, biocompatibility, and in vitro bioactivities of calcium oxide nanoparticles (CaONPs). The CaONPs were synthesized using Citrullus colocynthis ethanolic fruit extracts. Greenly synthesized nanoparticles had an average size of 35.93 ± 2.54 nm and showed an absorbance peak at 325 nm. An absorbance peak in this range depicts the coating of phenolic acids, flavones, flavonols, and flavonoids on the surface of CaONPs. The XRD pattern showed sharp peaks that illustrated the preferred cubic crystalline nature of triturate. A great hindrance to the use of nanoparticles in the field of medicine is their extremely reactive nature. The FTIR analysis of the CaONPs showed a coating of phytochemicals on their surface, due to which they showed great stability. The vibrations present at 3639 cm−1 for alcohols or phenols, 2860 cm−1 for alkanes, 2487 cm−1 for alkynes, 1625 cm−1 for amines, and 1434 cm−1 for carboxylic acids and aldehydes show adsorption of phytochemicals on the surface of CaONPs. The CaONPs were highly stable over time; however, their stability was slightly disturbed by varying salinity and pH. The dialysis membrane in vitro release analysis revealed consistent nanoparticle release over a 10-h period. The bioactivities of CaONPs, C. colocynthis fruit extracts, and their synergistic solution were assessed. Synergistic solutions of both CaONPs and C. colocynthis fruit extracts showed great bioactivity and biosafety. The synergistic solution reduced cell viability by only 14.68% and caused only 16% hemolysis. The synergistic solution inhibited Micrococcus luteus slightly more effectively than streptomycin, with an activity index of 1.02. It also caused an 83.87% reduction in free radicals.

Mussel shell waste, which is regularly disposed by households, restaurants, markets, or farms, causes environmental problems worldwide, including in Thailand, because of its long decomposing time. Owing to a large amount of calcium (Ca) content from calcium carbonate (CaCO3) in mussel shell waste, many Thai local businesses grind the shell waste into powder and sell it as a source of Ca. Generally, these powdered waste shells are a mixture of various types of mussel shell waste. In this study, we investigated and characterized powdered mixed waste shells sold in a local Thai market (called mixed shell powder) and ground shells from waste green mussel shells (called green mussel shells) prepared in the laboratory after calcination at different temperatures (800 °C, 900 °C, and 1000 °C). Mixed shell powder containing five different types of mussel shells and green mussel shells were calcined for 2 h and 3 h, respectively. The time used for calcination of mixed shell powder and green mussel shells was different due to the different particle sizes of both shell wastes. We found that an optimal temperature of 1000 °C completely converted CaCO3 to CaO in both samples. The nanoscale size of CaO was detected at the surface of calcined shells. These shell wastes can be used as a bioresource of CaO.

The transient evolution of nonmetallic inclusions after calcium addition in pipeline steels was investigated with a vacuum induction furnace. Samples were taken at 1, 5, 10, 15, and 20 minutes after calcium treatment in both MgO and Al2O3 crucibles. It was found that the total oxygen and the number density of inclusions were increased during calcium modification, while they were dropped to a low level in the last tapped sample. Due to the evaporation of calcium, inclusions were transferred from CaO-CaS to Al2O3-CaO-CaS, and then to Al2O3-CaO. The decomposition of CaS was highly dependent on the decrease of the total calcium and the increase of the total oxygen in the steel. Thermodynamic calculation was performed to predict the composition of inclusions considering the effect of the total oxygen and the total calcium and was validated by measurement. The relationship between the content of Al2O3 in inclusions and the ratio of the total calcium and the total oxygen in steels was measured and compared with the calculated one using thermodynamic software Factsage 7.0. The mass-transfer coefficient of the dissolved calcium in the steel was estimated in the range of 2.35 × 10−4 to 3.53 × 10−4 m/s.

Characteristics of nozzle clogging and evolution of oxide inclusion were studied by sampling the deposits of submerged entry nozzle (SEN) and the molten steel in tundish during Al-killed Ti-stabilized 18Cr stainless steelmaking process. The deposits found in the clogging of SEN were mainly composed of frozen steel and inclusions. The inclusions in the deposits and tundish were both mainly (MgO-Al2O3)rich-CaO-TiOx. The compositions of most inclusions were Liquid+Spinel or Liquid+TiSp phase. The (MgO-Al2O3)rich-CaO inclusions that were not effectively modified by calcium treatment could be a source of clogging. By combining both the experimental results and thermodynamic calculation, (MgO-Al2O3)rich-TiOx inclusions (TiSp inclusions) would be formed with the decreasing temperature in steel during continuous casting, which could be transported and accumulated on the inner wall of the SEN. Increasing the calcium content in the molten steel could decrease the formation of TiSp inclusions. During continuous casting, these inclusions accumulated on the inner wall of the SEN and gradually formed porous network of clog. Molten steel would gradually solidify in the porous space of the clog due to the increased residence time of the molten steel when flowing through it. The clogging gradually increased and caused the shutdown of continuous casting.

Nano zero-valent iron (nZVI) has a great potential for arsenic removal, but it would form aggregates easily and consume largely by H + in the strongly acidic solution. In this work, 15%CaO doped with nZVI (15%CaO-nZVI) was successfully synthesized from a simplified ball milling mixture combined with a hydrogen reduction method, which had a high adsorption capacity for As(V) removal from high-arsenic acid wastewater. More than 97% As(V) was removed by 15%CaO-nZVI under the optimum reaction conditions of pH 1.34, initial As(V) concentration 16.21 g/L, and molar ratio of Fe/As ( n Fe / n As ) 2.5:1. The effluent pH solution was weakly acidic 6.72, and the secondary arsenic removal treatment reduced the solid waste and improved arsenic grade in slag from the mass fraction of 20.02% to 29.07%. Multiple mechanisms including Ca 2+ enhanced effect, adsorption, reduction, and co-precipitation coexisted for As(V) removal from high-arsenic acid wastewater. Doping of CaO might lead to improving cracking channels which was benefit for electronic transmission and the confusion of atomic distribution. The in situ weak alkaline environment generated on the surface of 15%CaO-nZVI would increase the content of γ-Fe 2 O 3 /Fe 3 O 4 , which was in favor for As(V) adsorption. In addition, H + in the strongly acidic solution could accelerate corrosion of 15%CaO-nZVI and abundant fresh and reactive iron oxides continuously generated, which would provide plenty specific reactive site and fast charge transfer and ionic mobility for arsenic removal.

Kinetics of the cross aldol condensation of valeraldehyde with cyclopentanone was investigated in a batch reactor under atmospheric pressure at 130 °C using heterogeneous metal modified oxides, such as CeO 2 –MgO, FeO–MgO, FeO–CaO as well as pristine CaO as catalysts. The catalysts were prepared either by evaporation impregnation or deposition precipitation methods and characterized by XRD, TEM, SEM, nitrogen adsorption, ammonia and CO 2 TPD. The results revealed that an optimum amount of strong basic sites gives the highest ratio between cross condensation and self-condensation products of valeraldehyde. The highest yield of the desired product 2-pentylidenecyclopentanone (66%) was obtained with FeO–MgO prepared by the deposition precipitation methods. Graphical Abstract Cross-condensation of valeraldehyde with cyclopentanone was investigated over heterogeneous Fe–CaO, CeO–MgO, FeO–CaO and CaO catalysts at 130 °C using cyclopentanone as a solvent and reactant. The highest yield of the desired product, 2-pentylidene-cyclopentanone, finding applications as fragrances, flavours and pharmaceuticals, was 66% obtained over FeO–MgO catalyst exhibiting both acid and basic sites.

Electroslag remelting (ESR) is increasingly used to produce some varieties of special steels and alloys, mainly because of its ability to provide extreme cleanliness and an excellent solidification structure simultaneously. In the present study, the combined effects of varying SiO2 contents in slag and reoxidation of liquid steel on the chemistry evolution of inclusions and the alloying element content in steel during ESR were investigated. The inclusions in the steel before ESR refining were found to be oxysulfides of patch-type (Ca,Mn)S adhering to a CaO-Al2O3-SiO2-MgO inclusion. The oxide inclusions in both the liquid metal pool and remelted ingots are CaO-Al2O3-MgO and MgAl2O4 together with CaO-Al2O3-SiO2-MgO inclusions (slightly less than 30 pct of the total inclusions), which were confirmed to originate from the reduction of SiO2 from the original oxide inclusions by dissolved Al in liquid steel during ESR. CaO-Al2O3-MgO and MgAl2O4 are newly formed inclusions resulting from the reactions taking place inside liquid steel in the liquid metal pool caused by reoxidation of liquid steel during ESR. Increasing the SiO2 content in slag not only considerably reduced aluminum pickup in parallel with silicon loss during ESR, but also suppressed the decrease in SiO2 content in oxide inclusions. (Ca,Mn)S inclusions were fully removed before liquid metal droplets collected in the liquid metal pool.

Traditional calcium hydroxide (Ca(OH)2) typically exhibits low specific surface area and reactivity, significantly limiting its efficacy in industrial gas–solid reactions such as flue gas desulfurization and thermochemical energy storage. To address these limitations, this study proposes a two-stage synthesis strategy designed to enhance the surface properties and chemical activity of Ca(OH)2. The process involves the preparation of high-activity calcium oxide (CaO), followed by controlled hydration using diethylene glycol (DEG). Drawing on established mechanisms from cement chemistry, wherein potassium ions (K+) catalyze the decomposition of calcium carbonate (CaCO3), limestone particles (10–20 mm) were pre-soaked in a 0.1 mol/L potassium nitrate (KNO3) solution for 48 h prior to calcination. Characterization via X-ray diffraction (XRD), scanning electron microscopy (SEM), and Blaine Air Permeability Method analysis revealed that this pretreatment accelerated decomposition kinetics by inducing surface defects, yielding CaO with a maximum reactivity of 435.7 mL. Subsequent hydration at 80 °C with 70 wt% DEG effectively suppressed particle agglomeration and promoted the formation of thin platelet structures. The resulting Ca(OH)2 achieved a utilization efficiency of 98.5% and a specific surface area of 43.24 m2/g, demonstrating a robust technical route for fabricating high-performance calcium-based sorbents for environmental and energy applications.

The evolution mechanism of oxide inclusions in Ti-bearing AISI 443 stainless steel was investigated by industrial experiment and thermodynamic calculation. The chemical compositions of steel and the characteristics of inclusions in steel were analyzed. After the addition of Al, the main type of inclusions in molten steel was irregular MgO·Al2O3 spinel. The MgO·Al2O3 inclusions were modified to be spherical CaO-Al2O3-MgO inclusions after calcium treatment. Thermodynamic calculation results indicated that several ppm Ca could significantly expand the liquid oxide phase field and decrease the stability of spinel. After titanium addition, two types of inclusions were formed: spherical Al2O3-TiOx inclusions and complex CaO-TiOx-Al2O3-MgO inclusions. The compositions of steel after Ti addition were mostly located in Al2O3-TiOx stability phase field. Based on the characteristics of inclusions in steel and thermodynamic calculation, inclusions consisting of liquid and CaTiO3 were formed in molten steel with more than 10 ppm Ca during the Ti addition process. The evolution mechanism of oxide inclusions was discussed with the consideration of the initial calcium content before Ti addition.