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result(s) for
"Carbon fibers"
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Recycling and Reutilization of Waste Carbon Fiber Reinforced Plastics: Current Status and Prospects
2023
The extensive use of carbon fiber-reinforced plastics (CFRP) in aerospace, civil engineering, and other fields has resulted in a significant amount of waste, leading to serious environmental issues. Finding appropriate methods for recycling CFRP waste and effectively reusing recycled carbon fibers (rCFs) has become a challenging task. This paper presents an overview of the current status of CFRP waste and provides a systematic review and analysis of recycling technologies. In addition to discussing mechanical recycling, thermal decomposition, and chemical solvent degradation methods, the organic alkali/organic solvent method for recycling resins is also elucidated. By introducing the recycling conditions and outcomes of the organic alkali/organic solvent method, the study highlights its significance as a reference for carbon fiber recycling. Furthermore, the paper reviews the current state of rCFs utilization based on its application domains, focusing on research advancements in fiber composites and cementitious composites. Based on these findings, the paper summarizes the existing research limitations and identifies specific areas that require further attention in recycling techniques and rCFs utilization. Lastly, this review provides a prospect on the future of recycling and reusing CFRP waste.
Journal Article
Recycling of Carbon Fiber Reinforced Composite Polymers—Review—Part 1: Volume of Production, Recycling Technologies, Legislative Aspects
by
Goracy, Krzysztof
,
Urbaniak, Magdalena
,
Bledzki, Andrzej K.
in
Carbon fiber reinforced plastics
,
Carbon fiber reinforcement
,
Coal
2021
The paper presents the current volume of international production and global markets of carbon fiber reinforced polymer composites, also regarding the potential development trends. Examples were provided on how to effectively recycle carbon fiber reinforced polymer composites. Legally binding legislation in the EU on polymer composite recycling was given.
Journal Article
Mechanical Recycling of Carbon Fiber-Reinforced Polymer in a Circular Economy
by
Alsaleh, Sami S.
,
AlOgab, Khaled A.
,
Aldosari, Salem M.
in
Adhesive strength
,
Aeronautics
,
Air transportation industry
2024
This review thoroughly investigates the mechanical recycling of carbon fiber-reinforced polymer composites (CFRPCs), a critical area for sustainable material management. With CFRPC widely used in high-performance areas like aerospace, transportation, and energy, developing effective recycling methods is essential for tackling environmental and economic issues. Mechanical recycling stands out for its low energy consumption and minimal environmental impact. This paper reviews current mechanical recycling techniques, highlighting their benefits in terms of energy efficiency and material recovery, but also points out their challenges, such as the degradation of mechanical properties due to fiber damage and difficulties in achieving strong interfacial adhesion in recycled composites. A novel part of this review is the use of finite element analysis (FEA) to predict the behavior of recycled CFRPCs, showing the potential of recycled fibers to preserve structural integrity and performance. This review also emphasizes the need for more research to develop standardized mechanical recycling protocols for CFRPCs that enhance material properties, optimize recycling processes, and assess environmental impacts thoroughly. By combining experimental and numerical studies, this review identifies knowledge gaps and suggests future research directions. It aims to advance the development of sustainable, efficient, and economically viable CFRPC recycling methods. The insights from this review could significantly benefit the circular economy by reducing waste and enabling the reuse of valuable carbon fibers in new composite materials.
Journal Article
Rotational 3D printing of damage-tolerant composites with programmable mechanics
by
Ober, Thomas J.
,
Shea, Kristina
,
Mueller, Jochen
in
Carbon fiber reinforced plastics
,
Carbon fibers
,
Carbon-epoxy composites
2018
Natural composites exhibit exceptional mechanical performance that often arises from complex fiber arrangements within continuous matrices. Inspired by these natural systems, we developed a rotational 3D printing method that enables spatially controlled orientation of short fibers in polymer matrices solely by varying the nozzle rotation speed relative to the printing speed. Using this method, we fabricated carbon fiber–epoxy composites composed of volume elements (voxels) with programmably defined fiber arrangements, including adjacent regions with orthogonally and helically oriented fibers that lead to nonuniform strain and failure as well as those with purely helical fiber orientations akin to natural composites that exhibit enhanced damage tolerance. Our approach broadens the design, microstructural complexity, and performance space for fiber-reinforced composites through site-specific optimization of their fiber orientation, strain, failure, and damage tolerance.
Journal Article
Pore-throat structure characterization of carbon fiber reinforced resin matrix composites: Employing Micro-CT and Avizo technique
2021
Micro-CT technique poses significant applications in characterizing the microstructure of materials. Based on the CT three-dimensional(3D) reconstruction technology and “Avizo” 3D visualization software, the microscopic pore-throat structure of porous media can be quantitatively characterized. This paper takes the carbon fiber reinforced resin matrix composites as an example to introduce the operation process of “Avizo” in details, which mainly covers the following modules: Volume Edit, Interactive Thresholding, Fill Holes, Mask, Separate Objects and Generate Pore Network Model, then further discuss the difficult problems when the “Avizo” is employed to analyze. The microstructures of carbon fiber reinforced resin matrix composites illustrate that pores in the upper part of sample are dramatically dispersed, and mainly concentrated in the lower part of sample. The porosity of adopted cuboid is 3.6%, accordingly the numbers of pores and throats reach 268 and 7, respectively. The equivalent radius of pores seems mainly distributed in the range of 0.7–0.8μm, accounting for 28.73% of the total pore number. The surface area of pore ranges from 5 to 10μm 2 , accounting for 14.16% of the total pore number. The pore volume concentrates in the range of 1–20μm 3 , accounting for 57.46% of the total pore number. In addition, the equivalent radius of throat mainly concentrates in the range of 1–5μm, the overall length of throat is distributed in the range of 37–60μm, and the equivalent area of throat is distributed non-uniformly in the range of 5–75μm 2 . This work provides a basis for the further investigation of fluid migration mechanism and law in the composite materials by the numerical simulation methodology.
Journal Article
Recent Advances in Properties and Applications of Carbon Fiber-Reinforced Smart Cement-Based Composites
by
Hao, Yali
,
Yao, Wu
,
Bi, Zhenxiao
in
Bonding strength
,
Carbon fiber reinforced cements
,
Carbon fiber reinforced concretes
2023
Under the strategies of low-carbon and environmental protection, promoting green technology innovation to achieve carbon neutrality in the construction field has become a universal goal. As the building material with the highest consumption, concrete has gradually begun to transform into a multi-functional and intelligent product. Therefore, the research on carbon fiber-reinforced cement-based composites (CFRCs) is of relative interest. It mainly uses carbon fibers (CFs) with high elasticity, strength, and conductivity to disperse evenly into the concrete as a functional filler, to achieve the intelligent integration of concrete structures and function innovatively. Furthermore, the electrical conductivity of CFRC is not only related to the content of CFs and environmental factors but also largely depends on the uniform dispersion and the interfacial bonding strength of CFs in cement paste. This work systematically presents a review of the current research status of the enhancement and modification mechanism of CFRC and the evaluation methods of CF dispersion. Moreover, it further discusses the improvement effects of different strengthening mechanisms on the mechanical properties, durability, and smart properties (thermoelectric effect, electrothermal effect, strain-sensitive effect) of CFRC, as well as the application feasibility of CFRC in structural real-time health monitoring, thermal energy harvesting, intelligent deformation adjustment, and other fields. Furthermore, this paper summarizes the problems and challenges faced in the efficient and large-scale applications of CFRCs in civil engineering structures, and accordingly promotes some proposals for future research.
Journal Article
Effect of Process Parameters on Tensile Mechanical Properties of 3D Printing Continuous Carbon Fiber-Reinforced PLA Composites
by
Ye, Wenguang
,
Li, Junjie
,
Zhang, Dinghua
in
3-D printers
,
Additive manufacturing
,
Carbon fiber reinforcement
2020
Three-dimensional (3D) printing continuous carbon fiber-reinforced polylactic acid (PLA) composites offer excellent tensile mechanical properties. The present study aimed to research the effect of process parameters on the tensile mechanical properties of 3D printing composite specimens through a series of mechanical experiments. The main printing parameters, including layer height, extrusion width, printing temperature, and printing speed are changed to manufacture specimens based on the modified fused filament fabrication 3D printer, and the tensile mechanical properties of 3D printing continuous carbon fiber-reinforced PLA composites are presented. By comparing the outcomes of experiments, the results show that relative fiber content has a significant impact on mechanical properties and the ratio of carbon fibers in composites is influenced by layer height and extrusion width. The tensile mechanical properties of continuous carbon fiber-reinforced composites gradually decrease with an increase of layer height and extrusion width. In addition, printing temperature and speed also affect the fiber matrix interface, i.e., tensile mechanical properties increase as the printing temperature rises, while the tensile mechanical properties decrease when the printing speed increases. Furthermore, the strengthening mechanism on the tensile mechanical properties is that external loads subjected to the components can be transferred to the carbon fibers through the fiber-matrix interface. Additionally, SEM images suggest that the main weakness of continuous carbon fiber-reinforced 3D printing composites exists in the fiber-matrix interface, and the main failure is the pull-out of the fiber caused by the interface destruction.
Journal Article
Carbon Fiber/PLA Recycled Composite
by
ElHassan, Amged
,
Ahmed, Waleed
,
Alhammadi, Saif
in
3-D printers
,
Carbon fiber reinforced plastics
,
Carbon fiber reinforcement
2022
Due exceptional properties such as its high-temperature resistance, mechanical characteristics, and relatively lower price, the demand for carbon fiber has been increasing over the past years. The widespread use of carbon-fiber-reinforced polymers or plastics (CFRP) has attracted many industries. However, on the other hand, the increasing demand for carbon fibers has created a waste recycling problem that must be overcome. In this context, increasing plastic waste from the new 3D printing technology has been increased, contributing to a greater need for recycling efforts. This research aims to produce a recycled composite made from different carbon fiber leftover resources to reinforce the increasing waste of Polylactic acid (PLA) as a promising solution to the growing demand for both materials. Two types of leftover carbon fiber waste from domestic industries are handled: carbon fiber waste (CF) and carbon fiber-reinforced composite (CFRP). Two strategies are adopted to produce the recycled composite material, mixing PLA waste with CF one time and with CFRP the second time. The recycled composites are tested under tensile test conditions to investigate the impact of the waste carbon reinforcement on PLA properties. Additionally, thermogravimetric analysis (TGA), X-ray diffraction (XRD), and Fourier-transformed infrared spectroscopy (FTIR) is carried out on composites to study their thermal properties.
Journal Article
Effect of the fiber orientation on the tensile and flexural behavior of continuous carbon fiber composites made via fused filament fabrication
by
Pizzorni, Marco
,
Parmiggiani, Alberto
,
Prato, Mirko
in
CAE) and Design
,
Carbon fiber reinforced plastics
,
Carbon fibers
2021
Recent years have seen the wide diffusion of composite materials in many manufacturing fields and the rapid evolution of additive manufacturing. Lately, these technologies have been combined practically allowing the fabrication of continuous-fiber reinforced polymer parts via 3D-printing. This topic is gaining attention both in the research community and among industrial users. Because of their novelty, such manufacturing methods are, however, still not thoroughly understood, and their performance limits have not yet been fully characterized. This study aims at analyzing the mechanical resistance of components made with continuous carbon fiber (CCF) thermoplastic materials by means of fused filament fabrication (FFF), focusing on the influence of the fiber orientation on such properties. In particular, both the tensile and the bending characteristics are evaluated according to the relative test standards, in specimens with both unidirectional and mixed-isotropic configurations. The experimental findings are compared with a set of reference specimens made with a base polymer filled with chopped “short” carbon fibers, allowing one to appreciate the advantages or limitations of the different fiber arrangements.
Journal Article