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Recycle concrete aggregates (RCA) consist of natural aggregates and remnant mortar adhered to their surface. The amount, size, and morphology of the adherent remainder paste influences quality aspects of RCA, such as their bonding potential with new cement matrix in an RCA-based concrete, as well as the concrete’s overall rheological and performance characteristics. The objective of this research was to study the effect of reducing the adhered mortar in RCA, by means of a mechanical treatment method, on the performance of concrete containing RCA at different percentages. The treatment process was conducted within a concrete mixer truck drum at specific time intervals, the effect of which was determined by means of image analysis, mass loss recordings, and circularity determinations. The effect of size of treated and field RCA, as well as replacement percentages on mechanical performance and durability of high and normal strength concrete mixes, were also investigated. It was concluded that the optimal treatment duration where no further significant removal of adhered paste occurred thereon was 3 h, and concrete mixes containing 3 h treated RCA exhibited comparable performance characteristics to those of the reference concrete mix.

The existing damage ratio strength theory using the damage ratio variable is only applicable for concrete, and the deviatoric traces are concave for high hydrostatic pressures. To expand the theory s application scope and make up for the deficiency, this paper proposes a six-parameter expression of the damage ratio variable considering the effect of both the Lode angle and the hydrostatic pressure. The values of the variable obtained by the proposed expression are verified by the experimental stress-strain curves of concrete under uniaxial, biaxial, and triaxial stress states. The modified criterion for concrete using the six-parameter damage ratio variable better represents the corresponding characteristics of the failure surface compared to the previous one. The proposed criterion is compared to the experimental data, against some strength criteria, which confirm the validity of the proposed criterion for concrete and lightweight aggregate concrete. Furthermore, for biaxial stress states, simplified criterion curves are also proposed. Keywords: damage ratio; lightweight aggregate concrete; multi-axial stress; strength criterion.

Concrete is a building material commonly used for ages. Therefore, in the result of repairs or demolition of building structures, large amounts of concrete rubble are created, which requires appropriate management. The aim of the realized research was to determine the influence of heat and mechanical treatment of concrete rubble on the properties of recycled aggregate concrete. The research experiment included 12 series, with three variables: X1—roasting temperature (300, 600, 900 °C), X2—time of mechanical treatment (5, 10, 15 min), X3—content of coarse recycled aggregates (20, 40, 60% by volume). Two additional series containing recycled aggregate without treatment and natural aggregate were also prepared. Established properties of individual aggregates have confirmed a positive effect of thermo-mechanical treatment. Then, based on the results of compressive strength, flexural strength, Young’s modulus, volumetric density, water absorption, water permeability and capillarity, the most favourable parameters of heat and mechanical treatment of concrete were determined. The test results showed that appropriate treatment of concrete rubble allows to obtain high-quality coarse aggregate and valuable fine fraction. This was also confirmed by the macro- and microscopic observations of the aggregate and separated cement paste. Works realized on the concrete recycling method resulted in obtaining a patent PAT.229887.

This paper concerns the recovery of construction and demolition waste as coarse recycled aggregates for concrete. Coarse recycled aggregates may be used as a partial or total replacement of natural aggregates, contributing to the circular economy and minimizing landfill disposals as well as the consumption of natural mineral resources. However, construction and demolition waste is a heterogeneous material with undefined quality and the processing of this waste into recycled aggregates needs to ensure that the recycled aggregates have suitable properties for concrete. This paper summarizes several aspects related to coarse recycled aggregates, specifically addressing: (i) the typical composition of construction and demolition waste; (ii) the influence of different types of constituents on the properties of recycled aggregates and recycled aggregate concrete; (iii) requirements for recycled aggregates to be used in concrete; and (iv) production methods of recycled aggregates. It is argued that coarse recycled aggregates are a suitable construction material with adequate quality, even when common equipment is used in their production and preliminary separation as a key operation for ensuring the quality of the aggregates is recommended.

The disposal of construction and demolition waste (CDW) poses a critical global environmental challenge, driven by the low recyclability of concrete due to the limitations of recycled aggregates (RA). These aggregates suffer from the high porosity of attached mortar, resulting in elevated water absorption, reduced density, and diminished mechanical performance, restricting their application in structural concrete. This comprehensive review examines innovative treatment methodologies—either removing or strengthening the attached mortar layer—aimed at mitigating these issues. The paper synthesizes findings from over 150 studies, offering a critical analysis of treatment effects on physical, mechanical, and durability properties of RAs and their corresponding concretes. The review highlights the most effective removal treatment methods, including ball milling and autogenous cleaning, and strengthening methods such as carbonation, polymer impregnation, and nano-silica treatments, demonstrating significant improvements in density, strength, and chloride resistance. Recommendations are provided for scaling these treatments, integrating durability testing, and exploring life-cycle assessment to ensure the environmental and economic feasibility of RA applications. This work underscores the transformative potential of RA treatments in advancing circular economy principles, making recycled concrete a sustainable solution for structural and non-structural applications. 

Compressive and flexural strength are the crucial properties of a material. The strength of recycled aggregate concrete (RAC) is comparatively lower than that of natural aggregate concrete. Several factors, including the recycled aggregate replacement ratio, parent concrete strength, water–cement ratio, water absorption, density of the recycled aggregate, etc., affect the RAC’s strength. Several studies have been performed to study the impact of these factors individually. However, it is challenging to examine their combined impact on the strength of RAC through experimental investigations. Experimental studies involve casting, curing, and testing samples, for which substantial effort, price, and time are needed. For rapid and cost-effective research, it is critical to apply new methods to the stated purpose. In this research, the compressive and flexural strengths of RAC were predicted using ensemble machine learning methods, including gradient boosting and random forest. Twelve input factors were used in the dataset, and their influence on the strength of RAC was analyzed. The models were validated and compared using correlation coefficients (R2), variance between predicted and experimental results, statistical tests, and k-fold analysis. The random forest approach outperformed gradient boosting in anticipating the strength of RAC, with an R2 of 0.91 and 0.86 for compressive and flexural strength, respectively. The models’ decreased error values, such as mean absolute error (MAE) and root-mean-square error (RMSE), confirmed the higher precision of the random forest models. The MAE values for the random forest models were 4.19 MPa and 0.56 MPa, whereas the MAE values for the gradient boosting models were 4.78 MPa and 0.64 MPa, for compressive and flexural strengths, respectively. Machine learning technologies will benefit the construction sector by facilitating the evaluation of material properties in a quick and cost-effective manner.

Sand has been considered to be something of an immeasurable quantity. There are many indications that this view is no longer valid and that the limiting of natural aggregates usage is doubly justified. Firstly, the extraction of natural aggregates is expensive and has a huge impact on the environment. The main issues in sand and gravel mining are the large areas that are affected, ground water level changes, illegal mining, unsuitability of desert and marine sand, and costs of transport. Secondly, metallurgical waste can be used as a substitute for natural aggregates. This is doubly beneficial—the waste is recycled and the use of natural aggregates is reduced. Waste is stored in landfills that take up large areas and there is also the possibility of ground and groundwater pollution by hazardous compounds. The research presented in this article focuses on the technological conditions of using metallurgical waste in its original form and as a component of recycled concrete aggregate (RCA). The use of metallurgical sludge waste or crushed or round RCA to produce concrete deteriorates the consistency and does not significantly affect the air content and density of the concrete mix. RCA lowers the density of hardened concrete. Metallurgical sludge waste or RCA usage adversely affect the absorbability and permeability of concrete. Concrete containing metallurgical sludge waste is of higher compressive strength after 7 and 28 days, with up to 60% of waste as a sand replacement. RCA concrete achieved higher compressive strength also.

The application of recycled concrete aggregates (RCAs) has become increasingly popular for different types of structures, as presented in several studies. However, depending on the type of structure and the region, RCAs might have different properties. This study aims to investigate the application of RCAs of different origins for substructure layers of the cycle paths located in Central Europe, which was not analysed previously. Recycled aggregates from an airport, road overpass, and building demolition were tested according to European standards and used to produce concretes, in which compressive strength, density, water absorption, and frost resistance were tested. After 28 days, RCA concrete had compressive strengths from 5.9 to 17.3 MPa and frost resistance ratios close to 1.0. The concrete parameters indicate that RCAs might be used for the construction of cycle path substructural layers with the appropriate class of cement and W/C ratio. To meet the requirements of EN 12390-3 to achieve class C8/10, RCA concrete with CEM II B/V 32.5 should be used with a W/C ratio of 1. To meet the requirements of D-04.05.01v02, RCA concrete with CEM II B/V 32.5 and a W/C ratio smaller than 1.50 should be used. Applying recycled RCAs in various structures helps protect natural resources by reusing materials. However, the variability in RCA properties requires testing to guarantee quality.

This study presents the results of an experimental investigation of the effects of nanosilica (NS) on the strength development, transport properties, thermal conductivity, air-void, and pore characteristics of lightweight aggregate concrete (LWAC), with an oven-dry density <1000 kg/m3. Four types of concrete mixtures, containing 0 wt.%, 1 wt.%, 2 wt.%, and 4 wt.% of NS were prepared. The development of flexural and compressive strengths was determined for up to 90 days of curing. In addition, transport properties and microstructural properties were determined, with the use of RapidAir, mercury intrusion porosimetry (MIP), and scanning electron microscopy (SEM) techniques. The experimental results showed that NS has remarkable effects on the mechanical and transport properties of LWACs, even in small dosages. A significant improvement in strength and a reduction of transport properties, in specimens with an increased NS content, was observed. However, the positive effects of NS were more pronounced when a higher amount was incorporated into the mixtures (>1 wt.%). NS contributed to compaction of the LWAC matrix and a modification of the air-void system, by increasing the amount of solid content and refining the fine pore structure, which translated to a noticeable improvement in mechanical and transport properties. On the other hand, NS decreased the consistency, while increasing the viscosity of the fresh mixture. An increment of superplasticizer (SP), along with a decrement of stabilizer (ST) dosages, are thus required.

Today, the use of recycled aggregates as a substitute for a part of the natural aggregates in concrete production is increasing. This approach is essential because the resources for natural aggregates are decreasing in the world. In the present study, the effects of recycled concrete aggregates as a partial replacement for fine (by 50%) and coarse aggregates (by 100%) were examined in the self-compacting concrete mixtures which contain air-entraining agents and silica fumes. Two series of self-compacting concrete mixes have been prepared. In the first series, fine and coarse recycled mixtures respectively with 50% and 100% replacement with air entraining agent were used. In the second series, fine recycled (with 50% replacement) and coarse recycled (with 100% replacement) were used with silica fume. The rheological properties of the self-compacting concrete (SCC) were determined using slump-flow and J-ring tests. The tests of compressive strength, tensile strength, and compressive stress-strain behavior were performed on both series. The results indicated that air-entraining agent and silica fume have an important role in stabilization of fresh properties of the mixtures. The results of tests indicated a decrease in compressive strength, modulus of elasticity, and energy absorption of concrete mixtures containing air entrained agent. Also, the results showed that complete replacement (100%) with coarse recycled material had no significant effect on mechanical strength, while replacement with 50% fine recycled material has reduced compressive strength, tensile strength, and energy absorption.