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259 result(s) for "Cu-Al-Zn alloys"
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Abnormal grain growth of 68Cu–16Al–16Zn alloys for elastocaloric cooling via cyclical heat treatments
Cu-based superelastic shape memory alloys are promising for low-stress elastocaloric cooling. We have synthesized bulk alloys of 68Cu–16Al–16Zn under different conditions in order to promote its grain growth and enhance its elastocaloric properties. High-temperature x-ray diffraction of untreated 68Cu–16Al–16Zn alloy showed that the phase boundary between the α + β mixed phases and the high temperature phase ( β phase) was between 973 K and 1023 K. Based on this result, the 68Cu–16Al–16Zn alloy was heated and cooled in a furnace repeatedly between 773 K and 1173 K. The maximum grain size after heat treatment of the ingot rolled to 67% reached 11.1 mm. The latent heat of the martensitic transformation after grain growth was 6.3 J g −1 , which is higher than the previously reported value for the compound. The stress–strain curve of 68Cu–16Al–16Zn rolled to 67% rolling with cyclical heat treatments showed a maximum stress of 106 MPa at 4.5% strain, with adiabatic temperature change of 5.9 K in heating during stress loading and 5.6 K in cooling in stress removal. Furthermore, no fatigue in the stress–strain behavior was observed up to at least 60 000 mechanical cycles at 2% strain.
Nanoarchitectonics of ethylene propylene diene monomer (EPDM) composites reinforced with Cu–Al–Zn-alloy for ultrasonic array transducers’ fabrication
In response to the continuous demand for industry progress and the need for low-cost alternative materials that have superior properties than the present ones, a new coupling agent was used to treat composites, which were used as new backing materials in ultrasonic array transducers. In array transducers, back-echo reverberation to the piezoelectric elements occurs, so backing materials are critical in reducing these echoes. The Cu–Al–Zn-alloy was treated with a coupling agent before being incorporated into ethylene propylene diene monomer (EPDM) composites. Cu–Al–Zn-alloy/EPDM composites were assessed using rheometric, mechanical, and morphological properties. The division of cu-alloy at the EPDM matrix was visualized using a scanning electron microscope (SEM). TGA and DSC techniques were used to study the thermal characterization of the EPDM composites. As a result, the treated Cu-alloy improved the thermal, mechanical, and morphological characteristics of EPDM composites. Ultrasonic measurements ensured the composites' effectiveness as backing materials in ultrasonic array transducers. Furthermore, the composites’ properties were similar to those of the most commonly used epoxy/tungsten backing material. Finally, linear ultrasonic-phased array transducers were fabricated using Cu–Al–Zn-alloy/EPDM composites. They had a low signal-to-noise ratio, and this ensured the effectiveness of Cu–Al–Zn-alloy/EPDM composites as backing materials.
Electrical and mechanical behaviors of rubber composites based on polar elastomers with incorporated Cu-based alloy
Dielectric elastomers with conducting inorganic fillers offer a wide range of uses, including capacitive energy storage, elastomer sensors, actuators, and many more. In this approach, low dielectric loss and high dielectric constant may be made possible by ternary composites that use metal alloy components as reinforcing fillers. Here, Cu-based alloy was added to acrylonitrile-butadiene rubber (NBR) to produce ternary rubber composites. Unfortunately, the Cu–Al–Zn alloy’s material incompatibility with the rubber matrix typically leads to phase separation, void formation, and particle aggregation, all of which have a dramatic negative impact on performance. Using 3-(trimethoxysilyl)propyl methacrylate as a coupling agent, Cu–Al–Zn alloy particles were uniformly dispersed onto the NBR rubber matrix through surface modification. By using scanning electron microscopy, the appropriate reinforcement of modified Cu-based alloy particles into NBR was carefully examined. The effect of modified Cu–Al–Zn alloy loading on the swelling behavior of the composite was also investigated. The findings show that the shape and dispersion state of modified Cu–Al–Zn alloy were important for the dielectric characteristics of the NBR compounds. By adding reinforced modified Cu-based alloy to the NBR matrix, mechanical characteristics were significantly improved. The uniform dispersion of modified Cu–Al–Zn alloy particles and strong interfacial compatibility with rubber matrix are the reasons for the outstanding performance of NBR composites, which suggests high-performance dielectric composite.
Effects of SMAT Temperature and Stacking Fault Energy on the Mechanical Properties and Microstructure Evolution of Cu-Al-Zn Alloys
Alloys with a gradient structure (GS) exhibit a superior combination of strength and ductility. However, the effects of treatment temperature and stacking fault energy on the tensile behavior and microstructure evolution of GS alloys have not been systematically investigated. In this study, GS Cu-Al-Zn alloys with different stacking fault energy (SFE, 40/7 mJ/m2) were prepared using surface mechanical attrition treatment (SMAT) at cryogenic and room temperature, respectively. The microstructure results indicate that more stacking faults and deformation twins were activated in the SFE-7 alloys at cryogenic temperature, which led to higher strength compared to that of the alloys SMAT-ed at room temperature. In addition, it was found that the yield strength and hetero-deformation-induced (HDI) stress of the SFE-7 alloy were significantly higher than those of the SFE-40 alloy, resulting in a good combination of strength and ductility. Furthermore, more dispersed strain bands were observed in the SFE-7 sample during whole tensile deformation, which contributes to higher ductility.
Abnormal grain growth of 68Cu–16Al–16Zn alloys for elastocaloric cooling via cyclical heat treatments
Cu-based superelastic shape memory alloys are promising for low-stress elastocaloric cooling. We have synthesized bulk alloys of 68Cu–16Al–16Zn under different conditions in order to promote its grain growth and enhance its elastocaloric properties. High-temperature x-ray diffraction of untreated 68Cu–16Al–16Zn alloy showed that the phase boundary between the α + β mixed phases and the high temperature phase (β phase) was between 973 K and 1023 K. Based on this result, the 68Cu–16Al–16Zn alloy was heated and cooled in a furnace repeatedly between 773 K and 1173 K. The maximum grain size after heat treatment of the ingot rolled to 67% reached 11.1 mm. The latent heat of the martensitic transformation after grain growth was 6.3 J g-1, which is higher than the previously reported value for the compound. The stress–strain curve of 68Cu–16Al–16Zn rolled to 67% rolling with cyclical heat treatments showed a maximum stress of 106 MPa at 4.5% strain, with adiabatic temperature change of 5.9 K in heating during stress loading and 5.6 K in cooling in stress removal. Furthermore, no fatigue in the stress–strain behavior was observed up to at least 60 000 mechanical cycles at 2% strain.
Effect of Quenching and Normalizing on the Microstructure and Magnetocaloric Effect of a Cu–11Al–9Zn Alloy with 6.5 wt % Ni–2.5 wt % Fe
First-order phase transitions (FOPT) and second-order phase transitions (SOPT) are commonly observed in Cu alloys containing lanthanide elements, due to their electronic configuration, and have an important effect on the optimization of their magnetocaloric effect (MCE). Alloys containing rare earths have the best magnetocaloric response; however, these elements are very expensive, due to their obtaining and processing methods. The present work reports the effect of using 3d transition elements and thermal treatments on the microstructure and MCE of Cu–11Al–9Zn alloys with 6.5 wt % Ni and 2.5 wt % Fe. It was found that thermal treatments of quenching and normalizing, as well as the use of Ni and Fe, have an important influence on both the resulting phases and MCE of the investigated alloy. MCE was calculated indirectly from the change in the magnetic entropy (–ΔSm) under isothermal conditions, using Maxwell´s relation; it was found that samples subjected to normalizing presented a higher magnetocaloric effect than samples with quenching, which was related to the greater disorder in the alloy, due to the coexistence of β1 + β phases.
Effects of Excessive Zr Content and Ultrasonic Treatment on Microstructure and Mechanical Properties of Al-Zn-Mg-Cu Alloy
The Zr element is one of the important grain refiners for 7xxx series Al-Zn-Mg-Cu alloys, but the effect of Zr content more than 0.15 wt.% needs to be deeply investigated under the action of ultrasonic vibration. In this study, the effects of Zr contents (0.1 to 0.25 wt.%) on microstructure and mechanical properties of Al-Zn-Mg-Cu alloy were studied. The results showed that Zr element could refine grains, but when the Zr content was greater than 0.15 wt.%, the grain size was not uniform, the number of second phase particles increased, and the segregation of components became more serious. It was found that after ultrasonic treatment, the grain-size inhomogeneity was greatly improved, and the Zr content could be added up to 0.2 wt.%. When the Zr content is equal or lower than 0.2 wt.%, ultrasonic treatment can effectively improve the mechanical properties of materials by refining grains and weakening segregation. However, when the Zr content is up to 0.25 wt.%, the effect is getting worse.
Effect of Zn and Cu Addition on Microstructure and Mechanical Properties of Al-10wt%Mg Alloy
5xxx series aluminum alloys have been widely used in automobiles, ships, aerospace and other fields for their low density, good corrosion resistance and weldability. The present study designs a new Al-10.0Mg-1.0Zn-0.15Cu (wt%) alloy with different composition from the traditional 5xxx series and 7xxx series aluminum alloys; the Zn/Mg ratio is below 1.0. Detailed characterization by scanning electron microscopy (SEM), X-ray diffraction analysis (XRD) and transmission electron microscopy (TEM) has been carried out to reveal the microstructural evolution. The results show that the addition of Zn and Cu inhibits the precipitation of the Al3Mg2 phase in the traditional Al-Mg binary alloy during annealing and promotes the precipitation of T-Mg32(Al,Zn)49 phase, which contributes to precipitation strengthening. After 75% rolling and 150 °C annealing, the T-Mg32(Al,Zn)49 phase precipitates and the alloy obtains good strength and plasticity coordination with 0.2% offset yield strength of 519 MPa and ultimate tensile strength of 653 MPa, accompanied by uniform elongation of 8.1%. The mechanisms underlying the improved strength and plasticity in the Al-10.0Mg-1.0Zn-0.15Cu (wt%) alloy are discussed.
Effect of rare earth Nd on the microstructural transformation and mechanical properties of 7xxx series aluminum alloys
Al–Zn–Mg–Cu–Zr aluminum alloys have shown promise as materials for drill pipes; however, their application temperature is limited to below 120°C. This study investigates the influence of incorporating the rare earth element Nd on the microstructure and mechanical properties of Al–Zn–Mg–Cu–Zr alloys. The microstructural evolution during casting, homogenization, hot deformation, and heat treatment processes is characterized using optical microscopy and scanning electron microscopy. The composition of the rare earth phase is determined through transmission electron microscopy (TEM). Furthermore, first-principles calculations are employed to determine the formation enthalpy, cohesive energy, shear modulus, bulk modulus, Young’s modulus, and Poisson’s ratio of bulk Al Cu Nd. The effect of Nd addition on the mechanical properties of the alloy is investigated through hardness and tensile testing. The results indicate that the addition of Nd significantly refines the grain and dendrite sizes of the alloy and effectively suppresses recrystallization behavior during hot extrusion and solution treatment. TEM observations reveal the presence of micrometer-sized blocky Al Cu Nd phases and nanometer-sized Al Nd phases. The Al Nd phases are located near dislocations, hindering dislocation movement and thus enhancing the alloy’s mechanical properties. First-principles calculations demonstrate that the bulk Al Cu Nd phase exhibits superior structural stability, deformation resistance, and brittle characteristics, which negatively impact the ductility of the alloy. The alloy with Nd addition can maintain a high hardness value for an extended period at high temperature, and the tensile strength of the alloy with 0.26 wt% Nd addition reaches 396.2 MPa at 120°C. These results indicate that the rare earth element Nd can improve the high-temperature mechanical properties of the alloy.
不同热处理对Al-7.95Zn-1.84Mg-0.65Cu合金力学性能和耐腐蚀性能的影响
TG166.3; 通过硬度和拉伸实验以及晶间腐蚀和透射电镜(TEM)重点研究了回归再时效(RRA)热处理对Al-7.95Zn-1.84Mg-0.65Cu铝合金力学性能和耐蚀性的影响.研究结果表明,相比于单级峰值时效(T6)工艺,经RRA工艺(120℃/24 h+200℃/10 min+120℃/24 h)处理后,Al-7.95Zn-1.84Mg-0.65Cu合金能够获得较高的硬度,同时抗拉强度达到528.37 MPa,伸长率为13.73%,强塑积提高了29.4%;电导率为40.47%IACS,晶间腐蚀深度仅为59.43μm,剥落腐蚀等级为EA级.透射电镜结果表明,RRA处理后合金晶内析出尺寸较大、衬度更加明显、强化效应大的η′相,晶界析出相呈现不连续分布,晶界析出相更加粗大,并形成了更宽的无沉淀析出带.