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result(s) for
"Design for disassembly"
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Life Cycle Assessment of a Swedish Multifamily Building Designed for Disassembly and Flexibility: Impact of Allocation Methods on Future Scenarios
2025
Quantifying the environmental benefits of designing buildings for disassembly and flexibility (DfD/DfF) remains challenging within current life cycle assessment (LCA) frameworks. This study assesses the climate impact of a two-story Swedish timber multifamily building (377 m2) designed for future transformation and reuse. An LCA covering modules A–D was performed for one linear scenario (S0: demolition without reuse) and three circular scenarios (S1: layout change, S2: relocation, S3: vertical extension), applying three allocation methods: 100:0, 50:50, and system expansion. All circular scenarios reduced climate impact compared to the linear reference, though to varying degrees. Reductions ranged from 8–50% within the system boundary (A–C), depending on scenario and allocation method. While the 50:50 approach attributed significant reductions within A–C, the 100:0 method emphasized benefits primarily in module D. The 50:50 method yielded the lowest impacts within the system boundary, whereas system expansion showed the largest overall reductions but relied on uncertain assumptions. The study concludes that including future scenarios in LCA is more effective in promoting circularity than the specific choice of allocation method. It emphasizes the need for standardized frameworks that account for multiple use cycles and support fair comparisons in policy and procurement.
Journal Article
A New Approach of Design for Disassembly Quantitative Assessment for Building Integrated Systems
2026
The building sector is responsible for a significant share of global greenhouse gas emissions, raw material usage, and waste generation, driving the need for new circular design strategies. Among these, Design for Disassembly (DfD) promotes the reuse, repair, and recycling of building components. However, existing quantitative DfD assessment methodologies generally require extensive preliminary studies, which limit their practical use. This article presents a new quantitative DfD assessment methodology developed within the EU-funded INFINITE project, which aims to provide designers with a simple yet robust tool to evaluate the detachability potential of building integrated systems without requiring prior environmental studies. This methodology has been designed to evaluate specific DfD scores for maintenance, reuse, and recycling, using the mass and lifespan of products or systems as weighting factors. The tool was tested and validated on several systems developed during the INFINITE project. In the specific case of the Building Integrated Solar Thermal (BIST) system, it successfully identified key design improvements—such as enhanced accessibility for maintenance operations and optimized component connections. Industrial partners reported high usability and recognized the tool as a valuable decision-support instrument during early development phases. Nevertheless, the assessment methodology also revealed some limitations related to the assessment of the specific components and end-of-life scenarios, and to the absence of a holistic evaluation of trade-offs between mass-based score and environmental impacts.
Journal Article
Applying Interactive Genetic Algorithms to Disassembly Sequence Planning
by
Lee, Shih-Chen
,
Huang, Yu-Ming
,
Chang, Chien-Cheng
in
Chromosomes
,
Design for disassembly
,
Designers
2020
In addition to garbage sorting and resource recycling, green design should be a fundamental method for solving environmental problems, and design for disassembly is an important foundation of green design. This study focuses on providing quantitative assessment methods for designers’ reference. This study proposes interactive genetic algorithms to solve the problem of disassembly sequence planning. First, the disassembly factor is measured by the fuzzy scoring procedure method, and then the genetic algorithm is used to select the optimal sequence. With the penalty value provided from the process, a reference is provided for the revised design. Finally, examples are discussed to demonstrate that the proposed approach is a feasible method.
Journal Article
Methods to Account for Design for Disassembly: Status of the Building Sector
by
Schneider-Marin, Patricia
,
Eghbali, Aida
,
Dahlstrøm, Oddbjørn Andvik
in
Air pollution
,
Alliances
,
building
2023
Embracing the design for disassembly (DfD) mindset when constructing new and renovating existing buildings is a promising means of achieving our climate targets and putting the circular economy principles in practice, as promoted in the European Green Deal. Current greenhouse gas emissions’ accounting frameworks only deal with DfD to a certain extent. A better and more common understanding of how this can be carried out will not only help promote DfD but also shed light on how DfD should be seen in the context of other emission reduction measures. This could help to achieve balanced and credible scenarios that can be used in policy-making processes. When building components or materials are used over several cycles (buildings), the allocation of environmental impacts across the different buildings must be discussed. In an attempt to address this issue, this study examined whether and how current LCA standards for construction products and buildings consider such allocation issues.
Journal Article
Strategies for achieving circular economy goals in the lighting industry through design for disassembly-based methodologies
2022
The significance of circular economy and its integration into core strategies for smart, sustainable, and inclusive growth, is increasingly being recognized by individuals, organisations, and nations in recent times. The term ‘Design for Disassembly’ may conjure up images about the end-of-life of a product or its disposal. However, design for disassembly connects to numerous circularity and sustainability goals over the lifetime of a product or project and can have a large impact on the carbon footprint of the product. ‘Design for Disassembly’ is a product development methodology which is in line with the vision of a circular economy, and supports increase in material efficiency, extends product lifetimes and improves recycling efficiency. Reduction of the imposed environmental risks and impact on the climate, by utilising circularity approaches such as remanufacturing, are tied to lowering of carbon footprint. This paper describes specific and actionable approaches that can be applied by luminaire manufacturers, specifiers, and other players in the lighting industry. The readers will learn about current tools and methodologies that can be used to improve iterative design, as well as measure, assess, and compare products or materials.
Journal Article
Using Network Analysis and BIM to Quantify the Impact of Design for Disassembly
by
Vandervaeren, Camille
,
Denis, François
,
De Temmerman, Niels
in
Adaptation
,
Architecture
,
assessment tool
2018
Design for Disassembly (DfD) is a promising design strategy to improve resource efficiency in buildings. To facilitate its application in design and construction practice, specific assessment tools are currently being developed. By reviewing the literature on DfD, including criteria and assessment methods, and with an explorative research approach on simple examples, we have developed a new method called Disassembly Network Analysis (DNA) to quantify the impact of DfD and link it to specific design improvements. The impact of DfD is measured in material flows generated during the disassembly of a building element. The DNA method uses network analysis and Building Information Modeling to deliver information about flows of recovered and lost materials and disassembly time. This paper presents the DNA method and two illustrative examples. Although DNA is still at a preliminary stage of development, it already shows the potential to compare assemblies and supports better-informed decisions during the design process by detecting potential points of improvements regarding waste generation and time needed to disassemble an element.
Journal Article
Analyzing Joinery for Furniture Designed for Disassembly
2025
End-users can design personalized furnishing products using remote web-based CAD systems. However, if these designs fail to incorporate design for disassembly (DfD) principles, the furniture’s subsequent repair, reconfiguration, recycling, and disposal can be significantly hindered. To address this drawback, this study supports DfD, a strategy that enables the creation of easily repairable, reusable, and recyclable furniture to reduce waste and environmental impact. Consequently, this review aims to classify and evaluate available furniture joinery systems for their suitability within DfD frameworks, ultimately promoting their implementation within CAD environments. To this end, various solutions were evaluated, including traditional joints, dowel/biscuit, hammered, directly screwed, snap-on, expandable, and cam/bolt fasteners. Based on a literature review and practical observations, the analyzed joinery systems were categorized into non-disassemblable, conditionally disassemblable, and fully disassemblable categories. Only the fully disassemblable solutions effectively align with DfD principles. The study postulates a preference for expandable and cam/bolt fasteners in furniture designs, noting that although snap-on fasteners can potentially support DfD, this outcome is not always ensured. To guarantee that the designed furniture adheres to the DfD principles, the following eight furniture design guidelines were formulated: develop web-accessible disassembly instructions, prioritize access to fast-wearing components, prioritize modularity, standardize parts in modules, label components, enable independent component removal, use materials that withstand repeated disassembly, and employ fully disassemblable joints.
Journal Article
Time-based disassembly method: how to assess the best disassembly sequence and time of target components in complex products
2018
Circular economy (CE) is a new business model that is pressing manufacturing companies to think about closed loop scenarios for materials and products. Design for End-of-Life (DfEoL) and Design for Disassembly (DfD) are key enabling methods for the effective application of this model. The paper presents a time-based method for the calculation of disassembly sequences, adopting basic theories and techniques in this topic and integrating new concepts for the assessment of the disassembly time. The method consists of five steps and starts from the documentations (e.g., CAD model) generally available early in the product development process. The first three steps encompass the product analysis by including (i) the definition of target components from the general assembly, (ii) the analyses of the virtual model, and (iii) the assessment of the so-called level matrix, which is based on the concept of disassembly levels and liaisons characterization among components. The last two steps allow for the assessment of the time-based disassembly sequence by including (iv) the analysis of feasible sequences and (v) the generation of the best disassembly sequence for target components. The method mainly overcomes two issues highlighted in the literature regarding the reliability of the disassemblability analysis using a time-based approach and the quality of results accounting for the real condition of the product at the time of disassembly. The calculation of the effective disassembly time is grounded on a specific repository developed to gather knowledge about the disassembly tasks and related disassembly time. This is the main contribution and novelty of the proposed approach. By using the proposed method, different target components of a washing machine are analysed with the aim of demonstrating the robustness of the method and its consistency in the estimation of disassembly time. A maximum deviation of 10% between the estimated and measured disassembly times is noticed.
Journal Article
Cloud-based design for disassembly to create environmentally friendly products
by
Liang, Wen-Yau
,
Huang, Chun-Che
,
Yi, Shan-Ru
in
Advanced manufacturing technologies
,
Business and Management
,
Classification
2017
To date, environmental awareness and government regulations have made businesses more responsible for waste disposal. From the product development standpoint, particularly in the design phase, disassembly factors including component disassemblability and recyclable component classification require further investigation. There has, however, been little literature survey focusing on disassemblability enhancement at the product design stage with the disassembly guidelines. In addition, cloud computing enables many applications of Web services and rekindles the interest of providing design services via the Internet. Recent research indicates that design delivered through cloud computing will outperform the traditional IT offers. In this study, the proposed methodology provides an total solution, which is able to: (1) Model the relationship of components and modularity, (2) explore component disassemblability and identify modules, (3) recognize disassembly patterns, (4) provide disassembly guidelines and recyclable component classification to instruct how to disassemble components, and (5) based on a cloud computing architecture, designers exchange and store their design information and knowledge for new sustainable product development. A case in electronic industry is studied and the results show that these companies are brought into conformance with environmental regulations, thereby enhancing product reuse, reduce, recycle, and reducing the disassembly time.
Journal Article
Circular Industrialized Construction: A Perspective Through Design for Manufacturing, Assembly, and Disassembly
2025
Improving resource efficiency by reducing waste and process inefficiencies across the building life cycle is essential for advancing sustainability in the built environment. Circular and industrialized construction offer complementary strategies to meet this challenge. While Design for Manufacturing and Assembly (DfMA) enhances constructability, standardization, and productivity in early project phases, Design for Disassembly (DfD) facilitates material recovery and adaptability at end-of-life. Despite their synergies, their integrated application remains underexplored. This study proposes a unified framework—Design for Manufacturing, Assembly, and Disassembly (DfMAD)—to align value creation and value retention strategies across the life cycle. A systematic literature review of 102 articles, following PRISMA guidelines, combined bibliometric and thematic analysis to identify key principles, benefits, barriers, and enablers of DfMA and DfD. Cross-mapping these findings revealed conceptual overlaps and distinctions and informed the synthesis of core DfMAD attributes. The resulting framework offers a life cycle-oriented approach that supports product-based delivery, traceability, and circular design strategies. By promoting shared logic across disciplines and project phases, DfMAD provides a foundation for operationalizing circularity in industrialized construction, contributing both theoretical and practical guidance for advancing resource-efficient, adaptable, and disassemblable building systems.
Journal Article