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4,670 result(s) for "Destructive testing"
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Non-destructive testing and evaluation of composite materials/structures: A state-of-the-art review
Composite materials/structures are advancing in product efficiency, cost-effectiveness and the development of superior specific properties. There are increasing demands in their applications to load-carrying structures in aerospace, wind turbines, transportation, medical equipment and so on. Thus, robust and reliable non-destructive testing of composites is essential to reduce safety concerns and maintenance costs. There have been various non-destructive testing methods built upon different principles for quality assurance during the whole lifecycle of a composite product. This article reviews the most established non-destructive testing techniques for detection and evaluation of defects/damage evolution in composites. These include acoustic emission, ultrasonic testing, infrared thermography, terahertz testing, shearography, digital image correlation, as well as X-ray and neutron imaging. For each non-destructive testing technique, we cover a brief historical background, principles, standard practices, equipment and facilities used for composite research. We also compare and discuss their benefits and limitations and further summarise their capabilities and applications to composite structures. Each non-destructive testing technique has its own potential and rarely achieves a full-scale diagnosis of structural integrity. Future development of non-destructive testing techniques for composites will be directed towards intelligent and automated inspection systems with high accuracy and efficient data processing capabilities.
Concrete compressive strength using artificial neural networks
The non-destructive testing of concrete structures with methods such as ultrasonic pulse velocity and Schmidt rebound hammer test is of utmost technical importance. Non-destructive testing methods do not require sampling, and they are simple, fast to perform, and efficient. However, these methods result in large dispersion of the values they estimate, with significant deviation from the actual (experimental) values of compressive strength. In this paper, the application of artificial neural networks (ANNs) for predicting the compressive strength of concrete in existing structures has been investigated. ANNs have been systematically used for predicting the compressive strength of concrete, utilizing both the ultrasonic pulse velocity and the Schmidt rebound hammer experimental results, which are available in the literature. The comparison of the ANN-derived results with the experimental findings, which are in very good agreement, demonstrates the ability of ANNs to estimate the compressive strength of concrete in a reliable and robust manner. Thus, the (quantitative) values of weights for the proposed neural network model are provided, so that the proposed model can be readily implemented in a spreadsheet and accessible to everyone interested in the procedure of simulation.
Recent Advances in Tree Root Mapping and Assessment Using Non-destructive Testing Methods: A Focus on Ground Penetrating Radar
This paper provides an overview of the existing literature on the subject of the assessment and monitoring of tree roots and their interactions with the soil. An overview of tree root system architectures is given, and the main issues in terms of tree health and stability, as well as the impact of trees on the built environment, are discussed. An overview of the main destructive and non-destructive testing methods is presented, and a lack of available research-based outputs in the fields of tree root interconnectivity and soil interaction is highlighted. The effectiveness of non-destructive methods in these areas is demonstrated, in particular that of ground-penetrating radar. The paper references recent developments in estimating tree root mass density and health.
Challenges in improving the performance of eddy current testing: Review
Eddy current testing plays an important role in numerous industries, particularly in material coating, nuclear and oil and gas. However, the eddy current testing technique still needs to focus on the details of probe structure and its application. This paper presents an overview of eddy current testing technique and the probe structure design factors that affect the accuracy of crack detection. The first part focuses on the development of different types of eddy current testing probes and their advantages and disadvantages. A review of previous studies that examined testing samples, eddy current testing probe structures and a review of factors contributing to eddy current signals is also presented. The second part mainly comprised an in-depth discussion of the lift-off effect with particular consideration of ensuring that defects are correctly measured, and the eddy current testing probes are optimized. Finally, a comprehensive review of previous studies on the application of intelligent eddy current testing crack detection in non destructive eddy current testing is presented.
Non-Destructive Testing Applications for Steel Bridges
The growing population and increasing demand for surface transportation have highlighted the importance of maintaining safe and reliable civil infrastructures for daily use. Among all civil infrastructures, bridges are one of the most important elements in the transportation system. As such, to prevent any failures caused by aging and environmental impacts, bridges require periodic inspections. This becomes even more critical due to climate change and its effect on bridges, especially in the coastal regions. Most of the inspections conducted incorporate the visual type of evaluation due to its simplicity. However, with the current developments in new technologies, there is a need for more advanced techniques of structural health monitoring (SHM) methods to be incorporated in the maintenance programs for more accurate and efficient surveys. In this paper, non-destructive testing (NDT) methods applicable to steel bridges are reviewed, with a focus on methods applicable to local damage detection. Moreover, the methodology, advantages and disadvantages, and up-to-date research on NDT methods are presented. Furthermore, the application of novel NDT techniques using innovative sensors, drones, and robots for the rapid and efficient assessment of damages on small and large scales is emphasized. This study is deemed necessary as it compiles in one place the available information regarding NDT methods for in-service steel bridges. Access to such information is critical for researchers who intend to work on new or improved NDT techniques.
Laser ultrasonic inspection of additive manufactured components
Additively manufactured components are gaining popularity in aerospace, automotive and medical engineering applications. Additive manufacturing (AM) offers tremendous cost advantages over traditional manufacturing methods. However, inter- and intra-layer defects are observed in AM components. Moreover, the lack of appropriate testing methods for assessing the integrity of AM components deters its use, despite the several functional advantages it has to offer. Non-destructive testing (NDT) forms the most common and convenient way of inspecting parts. In this paper, a laser ultrasonic technique for the inspection of AM components is proposed. The results demonstrate laser ultrasonic testing (LUT) as a promising method for the non-contact inspection of additive manufactured components. Furthermore, the results were validated using X-ray computed tomography (CT) and ultrasonic immersion testing (UIT). The sample used in this study was manufactured through selective laser melting (SLM) AM process with built-in holes representing defects.
Modeling Temperature Responses of a Wind Turbine Blade Section Under Climate Chamber Conditions – Part 1: Challenges for FEM Simulations
The rapid expansion of wind energy infrastructure over the past 20–30 years has led up to a situation where advanced non‐destructive testing (NDT) technologies are the need‐of‐the‐hour, not only for new wind turbine blades (WTBs) that are being installed, but also for older infrastructure which is reaching their designed lifetime. NDT technologies that improve both the quality as well as reduce the time required for the inspection are sought after, and one such example is passive infrared thermography (IRT). For passive IRT to provide significant information/insight into the integrity of the WTB, there needs to exist certain thermal contrast to both visualize and distinguish between features in WTB. These features could be surface features, subsurface structure or defects. The temperature variations due to air temperature fluctuations and the sun assist (passively) to obtain the necessary thermal contrast. To better understand the thermal response of composite structures such as WTBs, a validation study was conducted using a WTB section subjected to controlled temperature transients within a climate chamber, without external irradiation. Infrared measurements were recorded using a thermographic camera, and the same specimen was modeled using finite element methods (FEM) in COMSOL Multiphysics. While a direct validation of the simulation is limited due to transient and unmeasured variables in the experimental data, qualitative comparison provides valuable insight into the applicability of FEM for predicting thermal behavior in passive IRT scenarios. This article represents the first part of a two‐part study, focusing on the FEM modeling approach and associated challenges. The second part will address the experimental investigation in more detail, with an emphasis on thermal contrast behavior under varied transient conditions.
Non‐destructive and contactless defect detection inside leading edge coatings for wind turbine blades using mid‐infrared optical coherence tomography
Leading edge erosion of wind turbine blades is one of the most critical issues in wind energy production, resulting in lower efficiency, as well as increased maintenance costs and downtime. Erosion is initiated by impacts from rain droplets and other atmospheric particles, so to protect the blades, special protective coatings are applied to increase their lifetime without adding significantly to the weight or friction of the blade. These coatings should ideally absorb and distribute the force away from the point of impact; however, microscopic defects, such as bubbles, reduce the mechanical performance of the coating, leading to cracks and eventually erosion. In this work, mid‐infrared (MIR) Optical Coherence Tomography (OCT) is investigated for non‐destructive, contactless inspection of coated glass‐fiber composite samples to identify subsurface coating defects. The samples were tested using rubber projectiles to simulate rain droplet and particle impacts. The samples were subsequently imaged using OCT, optical microscopy, and X‐ray tomography. OCT scanning revealed both bubbles and cracks below the surface, which would not have been detected using ultrasonic or similar non‐destructive methods. In this way, OCT can complement the existing quality control in turbine blade manufacturing, help improve the blade lifetime, and reduce the environmental impact from erosion.
Impact of magnetostriction mechanism on frequency manipulation ultrasonic steering in electromagnetic acoustic transducers
In this paper, the impact of the magnetostriction mechanism is considered as the focus. An axisymmetric FEM model of the spiral‐coil electromagnetic acoustic transducers (EMAT) is established to conduct the simulation. The simulation results demonstrate that the directivity of ultrasonic wave can be controlled by manipulating the frequency. Furthermore, it is found that the direction of the dominant Lorentz force in the rail varies with time, while the magnetostrictive force compels the ultrasonic wave generated by the Lorentz force towards the axis. It effectively illustrates that the combined power of two mechanisms surpasses that of the Lorentz‐force mechanism alone, particularly at low frequencies. The leakage of the reflected energy of the ultrasonic wave generated by electromagnetic acoustic transducers (EMAT) is outside the receiving range and then weakens the amplitude of ultrasonic echo. To reduce the leakage of the reflected energy, this paper takes the impact of magnetostriction mechanism on frequency manipulation ultrasonic steering in EMAT, especially at low frequency.
Fabrication of Ultra‐Thick Masks for X‐Ray Phase Contrast Imaging at Higher Energy
X‐ray phase contrast imaging (XPCI) provides higher sensitivity to contrast between low absorbing objects that can be invisible to conventional attenuation‐based X‐ray imaging. XPCI's main application is so far focused on medical areas at relatively low energies (< 100 keV). The translation to higher energy for industrial applications, where energies above 150 keV are often needed, is hindered by the lack of masks/gratings with sufficiently thick gold septa. Fabricating such structures with apertures of tens of micrometers becomes difficult at depths greater than a few hundreds of micrometers due to aspect ratio‐dependent effects such as anisotropic etching, and preferential gold (Au) deposition at the top of the apertures. In this work, these difficulties are overcome by Deep Reactive Ion Etching optimized by a stepped parameters approach and bismuth‐mediated superconformal filling of Au, ultimately resulting in 500 µm deep silicon masks filled with Au at bulk density. The obtained masks, tested in an Edge Illumination XPCI system with a conventional source and a photon‐counting detector, show good agreement with simulations at different energy thresholds. They also demonstrate a higher phase sensitivity for highly absorbing objects when compared to lower aspect ratio masks, proving their potential for industrial non‐destructive testing. This work shows a fabrication route to 500 µm thick X‐ray masks the thickest ever reported in the literature combining dynamic optimization of etching parameters and superconformal bismuth‐mediated gold filling. Their use in an Edge Illunomination set‐up showed their higher phase sensitivity at higher energies compared to thinner masks, especially for denser materials like copper.