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"Embroidery, Machine."
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Mechanical Properties of Composites Reinforced with Technical Embroidery Made of Flax Fibers
The main purpose of the article is to present the new possibilities of producing composite reinforcement with the use of a computer embroidery machine. This kind of production is in line with the principles of sustainable development. The study below presents the results of strength tests of composites containing sevenfold embroidery systems. Each variant included different directions of arrangement of individual layers as a reinforcement. Flax roving was used to strengthen the composite. Flax fibers are characterized by the highest strength among all-natural fibers, at the level of 50–80 cN/tex. The composite was made using the vacuum bag method, using epoxy resin. The embroidery was made on a ZSK embroidery machine, type JCZA 0109-550. The test material was subjected to strength tests—tensile strength, tensile elongation, and bending strength, on the INSTRON machine. Based on the research, it can be concluded that the arrangement of the roving in the direction of the tensile force allowed to obtain the best mechanical properties.
Journal Article
Design and Analysis of Electrodes for Electrostimulation (TENS) Using the Technique of Film Printing and Embroidery in Textiles
This article describes the development of transcutaneous nerve stimulating electrodes (TENS) by means of electrically conductive ink and conductive yarn. The scope of work covered a selection of three types of knitwear with a similar surface weight with different raw material composition. Stimulating electrodes were made by means of film printing and machine embroidery. The electrodes were verified after friction tests, washing, and mechanical deformation. Each process was followed by a check of the resistive properties and assessment of the sensations in order to evaluate their performance. Tests of the surface resistance of research materials confirmed the possibility of preparing textile electrodes for electrostimulation with the use of the film-printing technique and machine embroidery. Resistance of the electrodes made on all types of substrates ranged from approximately 1.00 × 10−2 Ω to around 2.00 × 102 Ω, while the electrodes are commercially available at the level of approximately 3.5 × 105 Ω. This paper underpins the validation of the conclusion that operational processes do not adversely affect the functioning of the developed textile electrodes.
Journal Article
Portable Respiration Monitoring System with an Embroidered Capacitive Facemask Sensor
Respiration monitoring is a very important indicator of health status. It can be used as a marker in the recognition of a variety of diseases, such as sleep apnea, asthma or cardiac arrest. The purpose of the present study is to overcome limitations of the current state of the art in the field of respiration monitoring systems. Our goal was the development of a lightweight handheld device with portable operation and low power consumption. The proposed approach includes a textile capacitive sensor with interdigitated electrodes embroidered into the facemask, integrated with readout electronics. Readout electronics is based on the direct interface of the capacitive sensor and a microcontroller through just one analog and one digital pin. The microcontroller board and sensor are powered by a smartphone or PC through a USB cable. The developed mobile application for the Android™ operating system offers reliable data acquisition and acts as a bridge for data transfer to the remote server. The embroidered sensor was initially tested in a humidity-controlled chamber connected to a commercial impedance analyzer. Finally, in situ testing with 10 volunteering subjects confirmed stable operation with reliable respiration monitoring.
Journal Article
Luminescent Wearables for Low-Light Visibility of Children
This study explores the development of luminescent wearables using machine embroidery with phosphorescent threads to enhance the visibility and safety of children in low-light environments, addressing the need for improved child protection in urban settings. Five embroidery designs incorporating sports, animal, celestial, and typographic motifs were created using Digitizer MBV 2.0 software and produced on a Janome MB4 embroidery machine with phosphorescent threads on black woven fabric for optimal contrast. The luminous performance was evaluated through photographic documentation and lux meter measurements in a controlled light-tight chamber, assessing light emission intensity and decay over time after UV activation. Results demonstrate that designs with higher stitch counts and densities exhibit stronger initial illuminance and longer persistence, with exponential decay curves highlighting rapid initial intensity loss. Variations in design size and stitch density showed linear correlations with illuminance. The study demonstrates the feasibility of luminescent embroidery as a scalable and child-friendly approach to enhancing low-light visibility and safety, combining functionality with aesthetic appeal.
Journal Article
Force-Amplified Soft Electromagnetic Actuators
Electrically-driven direct current (DC) motors are the core component of conventional robots thanks to the ease of computer control and high torque for their size. However, DC motors are often manually attached and soldered into robotic assemblies, and they are not flexible. For soft robotics, researchers have looked to new, compliant materials that are compatible with 3-D printing or other automated assembly methods. In this work we use a computer-controlled embroidery machine to create flat motor windings in flexible fabrics. We model their electromagnetic fields and present them as linear actuators that move a permanent magnet attached to a cable. The fabrication method puts some constraints on the coil design, which are discussed. However, the planar nature of the embroidered sheets enables the designer to use laminar fabrication methods, such as stacking or layering into parts, during 3-D printing. The soft motor windings produced static holding forces of up to 0.25 N and could lift a 0.3 g mass several cm using direct drive. A 3-D printed mechanical amplifier with two stages was able to quadruple the lifting mass, reducing the travel by a factor of 4. Machine embroidery-installed cables and motor coils could lead to “bolts and nuts free” fabrication of thin, electrically-driven cable actuators.
Journal Article
Finding Hamiltonian and Longest (s,t)-Paths of C-Shaped Supergrid Graphs in Linear Time
A graph is called Hamiltonian connected if it contains a Hamiltonian path between any two distinct vertices. In the past, we proved the Hamiltonian path and cycle problems for general supergrid graphs to be NP-complete. However, they are still open for solid supergrid graphs. In this paper, first we will verify the Hamiltonian cycle property of C-shaped supergrid graphs, which are a special case of solid supergrid graphs. Next, we show that C-shaped supergrid graphs are Hamiltonian connected except in a few conditions. For these excluding conditions of Hamiltonian connectivity, we compute their longest paths. Then, we design a linear-time algorithm to solve the longest path problem in these graphs. The Hamiltonian connectivity of C-shaped supergrid graphs can be applied to compute the optimal stitching trace of computer embroidery machines, and construct the minimum printing trace of 3D printers with a C-like component being printed.
Journal Article
The Longest (s, t)-Path Problem on O-Shaped Supergrid Graphs
The longest (s,t)-path problem on supergrid graphs is known to be NP-complete. However, the complexity of this problem on supergrid graphs with or without holes is still unknown.In the past, we presented linear-time algorithms for solving the longest (s,t)-path problem on L-shaped and C-shaped supergrid graphs, which form subclasses of supergrid graphs without holes. In this paper, we will determine the complexity of the longest (s,t)-path problem on O-shaped supergrid graphs, which form a subclass of supergrid graphs with holes. These graphs are rectangular supergrid graphs with rectangular holes. It is worth noting that O-shaped supergrid graphs contain L-shaped and C-shaped supergrid graphs as subgraphs, but there is no inclusion relationship between them. We will propose a linear-time algorithm to solve the longest (s,t)-path problem on O-shaped supergrid graphs. The longest (s,t)-paths of O-shaped supergrid graphs have applications in calculating the minimum trace when printing hollow objects using computer embroidery machines and 3D printers.
Journal Article
Optimization of presser foot and needle bar driving mechanism based on the complex method principle
The rod presser foot and needle bar driving mechanism of the embroidery machine cannot achieve accurate parking time and position at high speed, which limits the development of high speed embroidery machine and make the quality of embroidery decline. Aiming at solving this bottleneck problem, the characteristics of the embroidery machine presser foot and needle bar driving mechanism based on analyzing the mechanism kinematics is developed. These characteristics and influences of each linkage parameters on the presser foot parking time and position are analyzed. Six main parameters are selected to optimize by using the complex method. Taking the parking position and linkage parameters as constraints, the parameters of the main linkages was optimized in order to obtain the maximum parking time of the presser foot mechanism. The results show that the optimized parameters is more reasonable and effective, the pause time of the presser foot mechanism is increased by 15.5%, and the parking position of the embroidery machine is at 100° ± 0.5° as required by the technological requirements, which satisfies the requirements of the coordinate movement of the needle bar-presser foot drive mechanism of the high-speed embroidery machine. The study also provides a method reference for the follow-up high-speed embroidery machine research and development.
Journal Article