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2,765 result(s) for "Erosion resistance"
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Degradation and Protection of Materials from Cavitation Erosion: A Review
The phenomena of cavitation and cavitation erosion affect hydraulic machines, increasing their maintenance costs. Both these phenomena and also the methods of preventing the destruction of materials are presented. The compressive stress in the surface layer created from the implosion of cavitation bubbles depends on the aggressiveness of the cavitation, which in turn depends on the test device and test conditions, and also affects the erosion rate. Comparing the erosion rates of different materials tested using different tests devices, the correlation with material hardness was confirmed. However, no one simple correlation was obtained but rather several were achieved. This indicates that in addition to hardness, cavitation erosion resistance is also affected by other properties, such as ductility, fatigue strength and fracture toughness. Various methods such as plasma nitriding, shot peening, deep rolling and coating deposition used to increase resistance to cavitation erosion by increasing the hardness of the material surface are presented. It is shown that the improvement depends on the substrate, coating material and test conditions, but even using the same materials and test conditions large differences in the improvement can be sometimes gained. Moreover, sometimes a slight change in the manufacturing conditions of the protective layer or coating component can even contribute to a deterioration in resistance compared with the untreated material. Plasma nitriding can improve resistance by even 20 times, but in most cases, the improvement was about two-fold. Shot peening or friction stir processing can improve erosion resistance up to five times. However, such treatment introduces compressive stresses into the surface layer, which reduces corrosion resistance. Testing in a 3.5% NaCl solution showed a deterioration of resistance. Other effective treatments were laser treatment (an improvement from 1.15 times to about 7 times), the deposition of PVD coatings (an improvement of up to 40 times) and HVOF coatings or HVAF coatings (an improvement of up to 6.5 times). It is shown that the ratio of the coating hardness to the hardness of the substrate is also very important, and for a value greater than the threshold value, the improvement in resistance decreases. A thick, hard and brittle coating or alloyed layer may impair the resistance compared to the untreated substrate material.
Effects of soybean urease induced carbonate precipitation on the seed emergence and seedling growth of Caragana korshinskii Kom and its application in wind erosion control
Background and aims Revegetation is widely acknowledged as one of the most common and effective strategies for wind erosion control. However, efficient measures need to be taken to protect plant seedlings from wind erosion during the early growth. Enzyme induced carbonate precipitation using soybean urease (SICP) has emerged as an effective technique for wind erosion control. This study aims to investigate the effect of SICP on seed emergence and seedling growth of Caragana korshinskii Kom and its application in wind erosion control. Methods Twelve plexiglas test chambers were constructed to investigate the effects of four concentrations of SICP treatment (0, 0.1, 0.2 and 0.3 mol/L) on the seed emergence and seedling growth behavior of Caragana korshinskii Kom and wind erosion resistance of vegetated desert sand. Results The seed emergence percentage of T-0.1, T-0.2 and T-0.3 decreased by 17.5%, 45%, and 71.25% compared to that of T-0 due to the increased soil hardness. T-0.1 with relatively low soil hardness and chloride content shows no significant difference in seedling growth properties from T-0. The seedling height, vegetation coverage, and root length density decreased with increasing concentration in T-0.2 and T-0.3. The soil mass loss of T-0.1 is 63.2%, 3% and 39% lower than that of T-0, T-0.2 and T-0.3. Conclusion SICP-treatment can provide substantial improvements in wind erosion resistance for desert sand during early plant growth. Cementation solution with 0.1 mol/L is recommended as it would not significantly inhibit the seedling growth and can provide sufficient benefits in soil erosion resistance.
Solidifying dust suppressant based on modified chitosan and experimental study on its dust suppression performance
In view of the fugitive dusts caused by wind disturbance and material handling in coal bunkers, surface plants, and open-air coal stocking yards of coal businesses, the solidifying dust suppressant based on modified chitosan is synthesized and prepared through the chemical modification of –NH2 with chitosan as a raw material and –NH2 was replaced by –CH2CH(OH)CH2N+(CH3)CI− through the technique of Fourier transform infrared spectroscopy. According to viscosity experiment results, the viscosity of the modified solidifying dust suppressant increased significantly. The coal particles suppressed by the dust suppressant as observed with a 50,000X scanning electron microscope were coagulated together, which indicated very good cohesion effect. In addition, wind erosion resistance experiment was conducted to analyze the wind erosion rate of coal powders before and after sprayed with the suppressant at different wind speeds, which indicated that the dust suppressant can effectively prevent fugitive dusts at a wind speed of 17 m/s.
Experimental Study on the Wind Erosion Resistance of Aeolian Sand Solidified by Microbially Induced Calcite Precipitation (MICP)
Microbially induced calcite precipitation (MICP) is an emerging solidification method characterized by high economic efficiency, environmental friendliness, and durability. This study validated the reliability of the MICP sand solidification method by conducting a small-scale wind tunnel model test using aeolian sand solidified by MICP and analyzing the effects of wind velocity (7 m/s, 10 m/s, and 13 m/s), deflation angle (0°, 15°, 30°, and 45°), wind erosion cycle (1, 3, and 5), and other related factors on the mass loss rate of solidified aeolian sand. The microstructure of aeolian sand was constructed by performing mesoscopic and microscopic testing based on X-ray diffraction analysis (XRD), Fourier-transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM). According to the test results, the mass loss rate of solidified aeolian sand gradually increases with the increase in wind velocity, deflation angle, and wind erosion cycle. When the wind velocity was 13 m/s, the mass loss rate of the aeolian sand was only 63.6%, indicating that aeolian sand has excellent wind erosion resistance. CaCO3 crystals generated by MICP were mostly distributed on sand particle surfaces, in sand particle pores, and between sand particles to realize the covering, filling, and cementing effects.
High-Temperature Solid Particle Erosion of Aerospace Components: Its Mitigation Using Advanced Nanostructured Coating Technologies
Solid particle erosion of gas turbine blades in the aerospace sector results in increased maintenance costs, high pollution, reduced engine efficiency, etc. Gas turbines in aircraft are usually operated at high temperatures. Based on the compressor stage, the temperature varies from 100–600°C, whereas turbine blades, after combustion, experience a very high temperature between 1000–1400 °C. So, a better understanding of temperature-dependent solid particle erosion is required to develop suitable solid particle erosion-resistant coatings for gas turbine blades. In this review, a detailed overview of the effect of temperature on the solid particle erosion process and different types of erosion-resistant coatings developed over the last four decades for compressor blades are discussed in detail. In the initial sections of the paper, solid particle erosion mechanisms, erosion by different erodent media, and the influence of erosion on gas turbine engines are discussed. Then, the erosion rate trend with increasing temperature for ductile and brittle materials, high-temperature erosion tests in a corrosive environment, and the role of oxidation and bonding nature in high-temperature erosion are examined. In most cases, the erosion rate of materials decreased with increasing temperature. After this, the evolution of erosion-resistant coatings over the last four decades that are first-generation (single-phase coatings), second-generation (metal/ceramic multilayer coatings), and third-generation (nanocomposite and nano-multilayer coatings) erosion-resistant coatings are reviewed in detail. The third-generation nano coatings were found to be superior to the first- and second-generation erosion-resistant coatings. Finally, some of the commercial or notable erosion-resistant coatings developed in the last decade are discussed. The paper concluded with the research gaps that need to be addressed to develop efficient erosion-resistant coatings.
Soil texture and exchangeable ions primarily control soil erosion resistance in estuaries of Laizhou Bay
Estuaries are irreplaceable ecological habitats and the primary deposition areas for sediment and pollutants from rivers. However, many estuaries are subject to an elevated risk of soil erosion owing to the increasing occurrence of flood events and reduced sediment supply. Soil erosion resistance in estuaries, as one of the most important parameters to assess and model soil erosion in estuaries, remains unclear. In this study, soil samples were collected from eight estuaries in Laizhou Bay, China, to characterize soil erosion resistance using soil erodibility (Kd) and soil critical shear stress (τc); additionally, the controlling soil properties were identified using a partial least-squares regression (PLSR) model. The Kd of the eight estuaries ranged from 15.21 to 772.08 cm3/N s. The τc of the eight estuaries ranged from 0.33 to 3.35 Pa. The results of the PLSR analysis indicated that the increased soil electrical conductivity at 25 °C water temperature (EC25), exchangeable sodium (Na+), and clay content contributed to high Kd values, whereas increased exchangeable calcium (Ca2+) and exchangeable potassium (K+) levels were correlated with low Kd values. The τc was negatively correlated with clay content, EC25, exchangeable magnesium (Mg2+), silt content, and total porosity and positively correlated with sand content, K+, and soil bulk density. The Di River estuary exhibited the highest EC25 and lowest Ca2+ among all the estuaries, resulting in the largest Kd. The Bailang River estuary exhibited the highest τc owing to its having the lowest Mg2+ content. These findings indicate that soil erosion resistance is not determined by any individual soil property; future studies should consider the interactions among the physical, chemical, and biological properties of soil. [Display omitted]
Preparation and evaluation of humic acid–based composite dust suppressant for coal storage and transportation
To mitigate environmental pollution caused by the escape of dust during coal storage and transportation, humic acid (HA) and grafted acrylamide (AM) were used as raw materials to prepare a composite dust suppressant suitable for coal storage and transportation. Single-factor experiments were used to explore the optimal synthesis conditions of the dust suppressant, and the microstructure of the product was studied using Fourier-transform infrared spectroscopy (FTIR), proton nuclear magnetic resonance ( 1 H-NMR), scanning electron microscopy (SEM), and other methods. The wetting effect of the dust suppressant on coal was also investigated by way of molecular dynamics (MD) simulations. The experimental results showed that the dust suppressant had good wind erosion resistance (wind erosion rate 10.2%), shock resistance (loss rate 3.63%), and anti-evaporation performance, while the MD simulation and permeability analysis results showed that the dust suppressant had an excellent wetting effect on the coal surface. SEM images revealed that the dust suppressant can fill the gaps between coal dust particles and bond them together to form a consolidated layer, thereby effectively inhibiting the escape of dust sources during coal storage and transportation.
The Influence of Heat Aging Treatments on the Cavitation Erosion Behavior of a Type 6082 Aluminum Alloy
It is known that a number of parts that operate in liquid media, such as the propellers of motorboats and pleasure river vessels, as well as the rotors of household pumps and the radiators and pumps in the cooling system of motor vehicles are made, as a rule, of aluminum-based alloy. Research during maintenance leads to the conclusion that, in certain operating conditions, due to the turbulent character of the flow, with pressure drops to below the vaporization level, it inevitably reaches the threshold of cavitation, which manifests itself through its effects, especially through erosion. To increase the lifetime, these alloys are currently subjected to techniques to improve the structure’s resistance to the cyclic stresses of cavitational microjets. Among these techniques are volumetric heat treatments, which lead to changes in the microstructure and mechanical property values, with an effect on the behavior and resistance to cavitation erosion. This paper studies the influence of heat aging treatments on the cavitation erosion behavior of an aluminum alloy type 6082, in the cast state. The heat treatments applied were 140 °C/1 h, 12 h, 24 h and 180 °C/1 h, 12 h, 24 h. The MDEmax and MDERs parameters were determined and a correlation could be made between the values of the mechanical-resilient characteristics and the resistance to cavitation erosion in the case of aluminum alloy 6082.
Research and Engineering Application of Salt Erosion Resistance of Magnesium Oxychloride Cement Concrete
Aiming at the problem that ordinary cement concrete is subjected to damage in heavy saline soil areas in China, a new type of magnesium oxychloride cement concrete is prepared by using the gelling properties of magnesium oxychloride cement in this study, and the erosion resistance of the synthesized magnesium oxychloride cement concrete in concentrated brine of salt lakes is studied through the full immersion test. The effects of concentrated brine of salt lakes on the macroscopic, microscopic morphology, phase composition and mechanical properties of magnesium oxychloride cement concrete are investigated by means of macro-morphology, erosion depth, SEM, XRD and strength changes. The salt erosion resistance mechanism of magnesium oxychloride cement concrete is revealed. The results demonstrate that under the environment of full immersion in concentrated brine of salt lakes, there is no macroscopic phenomenon of concrete damage due to salt crystallization, and the main phase composition is basically unchanged. The microscopic morphology mostly changes from needle-rod-like to gel-like. Due to the formation of a new 5·1·8 phase on the surface layer and the increase in compactness, its compressive strength has a gradual increase trend. Based on the engineering application of magnesium oxychloride cement concrete, it is further confirmed that magnesium oxychloride cement concrete has excellent salt erosion resistance and good weather resistance, which provides theoretical support for future popularization and application.
Soil resistance to flowing water erosion as affected by tea planting age in Three Gorges Reservoir Area of China
Soil erosion resistance is influenced by intrinsic soil properties and multiple external factors. This study investigated the effect of tea planting age on soil resistance to flowing water erosion (reflected by rill erodibility (Kr) and critical shear stress (τc)) in Three Gorges Reservoir Area. One slope farmland (as the control) and five tea plantations cultivated for 3 to 34 years were selected for sampling sites. The results indicated that bulk density (BD), soil cohesion (Coh), water stable aggregate (WSA), mean weight diameter (MWD), soil organic carbon (SOC), litter density (LD), and root mass density (RMD) increased generally with tea planting age. Compared to the control, Kr of tea plantations reduced by 71.1%–85.3%. The temporal variation in soil erosion resistance was controlled greatly by the variations in most near-surface characteristics. Kr decreased with WSA, Coh, LD, RMD, and SOC following a power function (P< 0.01); τc increased with MWD, LD, RMD, and SOC as an exponential function, with BD a power function, and Coh a logarithmic function (P < 0.01). In this study, Kr could be simulated well by WSA and LD with a power function, and τc could be simulated well by MWD and RMD with an exponential function.