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The advancement of eco-friendly technology in the construction sector has been improving rapidly in the last few years. As a result, multiple building materials were developed, enhanced, and proposed as replacements for some traditional materials. One notable example presents geopolymer as a substitute for ordinary Portland concrete (OPC). The manufacturing process of (OPC) generates CO2 emissions and a high energy demand, both of which contribute to ozone depletion and global warming. The implementation of geopolymer concrete (GPC) technology in the construction sector provides a path to more sustainable growth and a cleaner environment. This is due to geopolymer concrete’s ability to reduce environmental pollutants and reduce the construction industry’s carbon footprint. This is achieved through its unique composition, which typically involves industrial byproducts like fly ash or slag. These materials, rich in silicon and aluminum, react with alkaline solutions to form a binding gel, bypassing the need for the high-energy clinker production required in OPC. The use of such byproducts not only reduces CO2 emissions but also contributes to waste minimization. Additionally, geopolymer offers extra advantages compared to OPC, including improved mechanical strength, enhanced durability, and good stability in acidic and alkaline settings. Such properties make GPC particularly suitable for a range of construction environments, from industrial applications to infrastructure projects exposed to harsh conditions. This paper comprehensively reviews the different characteristics of geopolymers, which include their composition, compressive strength, durability, and curing methods. Furthermore, the environmental impacts related to the manufacturing of geopolymer materials were evaluated through the life-cycle assessment method. The result demonstrated that geopolymer concrete maintains positive environmental impacts due to the fact that it produces fewer carbon dioxide CO2 emissions compared to OPC concrete during its manufacturing; however, geopolymer concrete had some minor negative environmental impacts, including abiotic depletion, human toxicity, freshwater ecotoxicity, terrestrial ecotoxicity, and acidification. These are important considerations for ongoing research aimed at further improving the sustainability of geopolymer concrete. Moreover, it was determined that silicate content, curing temperature, and the proportion of alkaline solution to binder are the major factors significantly influencing the compressive strength of geopolymer concrete. The advancement of geopolymer technology represents not just a stride toward more sustainable construction practices but also paves the way for innovative approaches in the field of building materials.

The geopolymer concept has gained wide international attention during the last two decades and is now seen as a potential alternative to ordinary Portland cement; however, before full implementation in the national and international standards, the geopolymer concept requires clarity on the commonly used definitions and mix design methodologies. The lack of a common definition and methodology has led to inconsistency and confusion across disciplines. This review aims to clarify the most existing geopolymer definitions and the diverse procedures on geopolymer methodologies to attain a good understanding of both the unary and binary geopolymer systems. This review puts into perspective the most crucial facets to facilitate the sustainable development and adoption of geopolymer design standards. A systematic review protocol was developed based on the Preferred Reporting of Items for Systematic Reviews and Meta-Analyses (PRISMA) checklist and applied to the Scopus database to retrieve articles. Geopolymer is a product of a polycondensation reaction that yields a three-dimensional tecto-aluminosilicate matrix. Compared to unary geopolymer systems, binary geopolymer systems contain complex hydrated gel structures and polymerized networks that influence workability, strength, and durability. The optimum utilization of high calcium industrial by-products such as ground granulated blast furnace slag, Class-C fly ash, and phosphogypsum in unary or binary geopolymer systems give C-S-H or C-A-S-H gels with dense polymerized networks that enhance strength gains and setting times. As there is no geopolymer mix design standard, most geopolymer mix designs apply the trial-and-error approach, and a few apply the Taguchi approach, particle packing fraction method, and response surface methodology. The adopted mix designs require the optimization of certain mixture variables whilst keeping constant other nominal material factors. The production of NaOH gives less CO2 emission compared to Na2SiO3, which requires higher calcination temperatures for Na2CO3 and SiO2. However, their usage is considered unsustainable due to their caustic nature, high energy demand, and cost. Besides the blending of fly ash with other industrial by-products, phosphogypsum also has the potential for use as an ingredient in blended geopolymer systems. The parameters identified in this review can help foster the robust adoption of geopolymer as a potential “go-to” alternative to ordinary Portland cement for construction. Furthermore, the proposed future research areas will help address the various innovation gaps observed in current literature with a view of the environment and society.

Engineered geopolymer composite (EGC) is considered an excellent innovation in imparting the high ductility to the concrete composites with 100% eco-friendly and sustainable materials. This paper critically reviews the most significant state-of-the-art literature from the early 2010s to till date particularly focused on the individual and combined influence of different kinds of materials. The analysis of different materials performed in this paper includes the different binders, liquids, fine aggregate and fibers involved in the production of EGC by various researchers concerning workability, mechanical and microstructural parameters in which the peculiar influence of various materials towards the production of EGC is critically reviewed. The frequent material combination was identified to be fly ash, sodium activators, polyvinyl alcohol fiber and silica sand in the EGC productions, beyond which several researchers made remarkable accomplishments in EGC such as ultra-high ductility and high compressive strength, and it also summarizes the future challenges of research. Conscientiousness towards the special EGCs such as high strength EGCs and EGC at elevated temperatures are still under research. Inescapable artificial intelligence techniques were also successfully applied by few researchers which is also reviewed in-depth in this paper. Studies revealed that from various material combinations, the tensile strain capacity and compressive strength of 17% and 100 MPa was obtained to be the best. EGC fibers can sustain upto the temperature of 250 °C. Higher fineness of precursors and lower particle size of fine aggregate enhance the effectiveness of EGC. The detailed reviews help the researchers to adopt the optimum materials in the production of EGC based on their requisites and availability which would certainly adhere to the structural applications. It is notable that high-prior research is still required in testing the EGC as a retrofit material by layering and developments of special EGC like self-compacting EGCs.

The discovery of an innovative category of inorganic geopolymer composites has generated extensive scientific attention and the kaleidoscopic development of their applications. The escalating concerns over global warming owing to emissions of carbon dioxide (CO2), a primary greenhouse gas, from the ordinary Portland cement industry, may hopefully be mitigated by the development of geopolymer construction composites with a lower carbon footprint. The current manuscript comprehensively reviews the rheological, strength and durability properties of geopolymer composites, along with shedding light on their recent key advancements viz., micro-structures, state-of-the-art applications such as the immobilization of toxic or radioactive wastes, digital geopolymer concrete, 3D-printed fly ash-based geopolymers, hot-pressed and foam geopolymers, etc. They have a crystal-clear role to play in offering a sustainable prospect to the construction industry, as part of the accessible toolkit of building materials—binders, cements, mortars, concretes, etc. Consequently, the present scientometric review manuscript is grist for the mill and aims to contribute as a single key note document assessing exhaustive research findings for establishing the viability of fly ash-based geopolymer composites as the most promising, durable, sustainable, affordable, user and eco-benevolent building materials for the future.

Coal gangue is one of the industrial solid wastes that may harm the human body through the ecosystem for a long time. Using coal gangue in geopolymer preparation can effectively reduce cement output and meet the sustainability requirements. In this paper, the physical and chemical characteristics, including the heavy metal content, of coal gangue from different producing areas are described. Then, the mechanism of physical activation (mechanical and thermal activation), chemical activation, and compound activation of coal gangue are illustrated. The machinability, as well as the mechanical, microscopic, and toxicity consolidation properties of geopolymers prepared from coal gangue, are summarized and analyzed. The results indicate that the coal gangue geopolymers can have higher mobility and mechanical strength than cement-based composites by adjusting high calcium element material, alkali activator content, Na2SiO3 modulus, and curing condition. After physical activation, coal gangue is used in geopolymer preparation with a chemical activator (alkali excitation agent), which effectively forms a three-dimensional silicon aluminate polymer network. The pore structure is dense, the physical fixation and chemical bonding are strengthened, and the solidification and adsorption of heavy metal ions are improved. Further, it can also be applied to solidifying radioactive waste, which is following the future development direction.

There is nothing more fundamental than clean potable water for living beings next to air. On the other hand, wastewater management is cropping up as a challenging task day-by-day due to lots of new additions of novel pollutants as well as the development of infrastructures and regulations that could not maintain its pace with the burgeoning escalation of populace and urbanizations. Therefore, momentous approaches must be sought-after to reclaim fresh water from wastewaters in order to address this great societal challenge. One of the routes is to clean wastewater through treatment processes using diverse adsorbents. However, most of them are unsustainable and quite costly e.g. activated carbon adsorbents, etc. Quite recently, innovative, sustainable, durable, affordable, user and eco-benevolent Geopolymer composites have been brought into play to serve the purpose as a pretty novel subject matter since they can be manufactured by a simple process of Geopolymerization at low temperature, lower energy with mitigated carbon footprints and marvellously, exhibit outstanding properties of physical and chemical stability, ion-exchange, dielectric characteristics, etc., with a porous structure and of course lucrative too because of the incorporation of wastes with them, which is in harmony with the goal to transit from linear to circular economy, i.e., “one’s waste is the treasure for another”. For these reasons, nowadays, this ground-breaking inorganic class of amorphous alumina-silicate materials are drawing the attention of the world researchers for designing them as adsorbents for water and wastewater treatment where the chemical nature and structure of the materials have a great impact on their adsorption competence. The aim of the current most recent state-of-the-art and scientometric review is to comprehend and assess thoroughly the advancements in geo-synthesis, properties and applications of geopolymer composites designed for the elimination of hazardous contaminants viz., heavy metal ions, dyes, etc. The adsorption mechanisms and effects of various environmental conditions on adsorption efficiency are also taken into account for review of the importance of Geopolymers as most recent adsorbents to get rid of the death-defying and toxic pollutants from wastewater with a view to obtaining reclaimed potable and sparkling water for reuse offering to trim down the massive crisis of scarcity of water promoting sustainable water and wastewater treatment for greener environments. The appraisal is made on the performance estimation of Geopolymers for water and wastewater treatment along with the three-dimensional printed components are characterized for mechanical, physical and chemical attributes, permeability and Ammonium (NH4+) ion removal competence of Geopolymer composites as alternative adsorbents for sequestration of an assortment of contaminants during wastewater treatment.

Alkaline reactivity characterizes the dissolution and reactive capacity of a solid material in alkaline media. The results are of significance in the development of technology for geopolymers obtaining based on the studied raw materials. However, no validated analytical procedure for estimation of alkaline reactivity of coal combustion by-products and mine tailing exists. It imposed the development of specific procedure for analysis and its verification. This report presents a procedure based on ICP-OES measurement of the concentration of Al, Si and Ca in alkali solution. Some problems of the analysis were successfully addressed, as a high salt content of leachates, and the procedure was verified applying a reference laboratory approach. The alkaline reactivity was studied as a function of time at 6.5 M NaOH during 48 h. Additionally, to reactive silica determination, the study was extended to reactive alumina and calcium, as these components contribute to the development of geopolymer matrix. To estimate the percentage of dissolved Al, Si and Ca detailed precise data about chemical composition of raw materials were required. To achieve it, samples components were determined by ICP-OES after digestion in acid oxidizing medium, combined with alkali fusion for silica determination, as well as loss of ignition and humidity determination. In contrast to the approach, usually reported in the literature, presenting the alkaline reactivity as a concentration of dissolved ions in the alkaline solution, in this study we proposed a new procedure. Alkaline reactivity was estimated: by a percentage of dissolved component in mg per kg dry sample. This approach allowed comparability of the data between various laboratories, procedures or raw materials. Moreover, the approach allowed the relative ratio between reactive components to be calculated.

Geopolymer materials have been gaining ground in the civil construction sector not only for having superior physical properties when compared to conventional cement, but also for being less harmful to the environment, since the synthesis of the geopolymer does not release toxic gases or require high energy costs. On the other hand, geopolymer materials like cementitious matrices have low flexural strength and have fragile breakage. To overcome these deficiencies, the insertion of fibers in geopolymeric matrices has been evaluated as a solution. Although most research on this practice focuses on the use of synthetic fibers, the use of natural fibers has been growing and brings as an advantage the possibility of producing an even more ecological material, satisfying the need to create eco-friendly materials that exists today in society. Thus, this paper aimed to, through the evaluation of research available in the literature, understand the behavior of fibers in geopolymer matrices, identify similarities and differences between the performance of geopolymer composites reinforced with natural and synthetic fibers and, understanding that it is possible, point out ways to optimize the performance of these composites.

Geopolymer is an inorganic material formed through the chemical reaction of an aluminosilicate precursor and an alkaline or acidic activating solution. It is seen as a green new alternative binder to ordinary Portland cement (OPC) for sustainable infrastructure development. The strength of the unary or blended geopolymer product is dependent on the composition and properties of the polymeric gel influenced by the ratios of Al2O3/SiO2, CaO/SiO2, CaO/(SiO2 + Al2O3), Na2SiO3/NaOH, SiO2/Na2O, and liquid/binder (L/B). Essential scientific inquiry has been progressively addressed by utilizing expert assessment and research metrics. The network visualization of bibliometric co-occurrence and co-citations is of particular significance. The present study aims to highlight the trends and progress of the most influential publication sources, keywords, authors, articles, and countries in geopolymer research in the last 10 years. Bibliometric data were retrieved through Scopus and visualized in VOSviewer to create bibliometric networks. The yearly distribution and growth trends (April 2011–2022) of geopolymer, geopolymer mortar, and geopolymer concrete before (after) applying inclusion criteria were from 754 to 9887 (5186), 47 to 1374 (866), and 145 to 3721 (2253), respectively, attributed to the discoveries in more precursor materials such as laterite and the growing interest in fire and heat-resistant structures, water and wastewater treatment, cement and concrete, and brick manufacturing. The top three journals in terms of prestige for geopolymer publications were the Journal of Hazardous Materials with an impact factor equal to 14.224 and h-index equal to 307, Cement and Concrete Research with an impact factor equal to 11.958 and h-index equal to 239, and the Journal of Cleaner Production with an impact factor equal to 11.072 and h-index equal to 232. The top three journals in terms of average citation per document were Cement and Concrete Research (135.75), Materials and Design (75), and Cement and Concrete Composites (68.35). Keywords such as “geopolymers”, “inorganic polymer”, “geopolymer”, “compressive strength”, “fly ash”, and “geopolymer concrete” had the highest occurrences in publications. John Provis—University of Sheffield, Prinya Chindaprasirt—Khon Kaen University, and Jay Sanjayan—Swinburne University of Technology had the highest total citations of 6377, 5626, and 4311, respectively. The highest number of publications were from China, India, Australia, the United States of America, and Malaysia. The bibliometric findings from this study can act as a tool for academicians and policymakers to exchange research expertise, collaborate on novel geopolymer research, and create innovative joint ventures.