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Low-grade heat accounts for >50% of the total dissipated heat sources in industries. An efficient recovery of low-grade heat into useful electricity not only reduces the consumption of fossil-fuels but also releases the subsequential environmental-crisis. Thermoelectricity offers an ideal solution, yet low-temperature efficient materials have continuously been limited to Bi 2 Te 3 -alloys since the discovery in 1950s. Scarcity of tellurium and the strong property anisotropy cause high-cost in both raw-materials and synthesis/processing. Here we demonstrate cheap polycrystalline antimonides for even more efficient thermoelectric waste-heat recovery within 600 K than conventional tellurides. This is enabled by a design of Ni/Fe/Mg 3 SbBi and Ni/Sb/CdSb contacts for both a prevention of chemical diffusion and a low interfacial resistivity, realizing a record and stable module efficiency at a temperature difference of 270 K. In addition, the raw-material cost  to the output power ratio in this work is reduced to be only 1/15 of that of conventional Bi 2 Te 3 -modules. Thermoelectric materials for low-grade heat recovery applications are limited to Bi 2 Te 3 -based alloys containing expensive Te for decades. Here, the authors demonstrate on a module level, cheap antimonides could enable an efficiency not inferior to that of expensive tellurides.

Thermoelectrics have great potential for use in waste heat recovery to improve energy utilization. Moreover, serving as a solid-state heat pump, they have found practical application in cooling electronic products. Nevertheless, the scarcity of commercial Bi 2 Te 3 raw materials has impeded the sustainable and widespread application of thermoelectric technology. In this study, we developed a low-cost and earth-abundant PbS compound with impressive thermoelectric performance. The optimized n-type PbS material achieved a record-high room temperature ZT of 0.64 in this system. Additionally, the first thermoelectric cooling device based on n-type PbS was fabricated, which exhibits a remarkable cooling temperature difference of ~36.9 K at room temperature. Meanwhile, the power generation efficiency of a single-leg device employing our n-type PbS material reaches ~8%, showing significant potential in harvesting waste heat into valuable electrical power. This study demonstrates the feasibility of sustainable n-type PbS as a viable alternative to commercial Bi 2 Te 3 , thereby extending the application of thermoelectrics. The authors fabricate a thermoelectric cooling device based on n-type PbS based material, which exhibits a remarkable cooling temperature difference of 36.9 K at room temperature, and the single-leg power generation efficiency of 8%.

The EU Directive 2018/2001 recognized wastewater as a renewable heat source. Wastewater from domestic, industrial and commercial developments maintains considerable amounts of thermal energy after discharging into the sewer system. It is possible to recover this heat by using technologies like heat exchangers and heat pumps; and to reuse it to satisfy heating demands. This paper presents a review of the literature on wastewater heat recovery (WWHR) and its potential at different scales within the sewer system, including the component level, building level, sewer pipe network level, and wastewater treatment plant (WWTP) level. A systematic review is provided of the benefits and challenges of WWHR across each of these levels taking into consideration technical, economic and environmental aspects. This study analyzes important attributes of WWHR such as temperature and flow dynamics of the sewer system, impacts of WWHR on the environment, and legal regulations involved. Existing gaps in the WWHR field are also identified. It is concluded that WWHR has a significant potential to supply clean energy at a scale ranging from buildings to large communities and districts. Further attention to WWHR is needed from the research community, policymakers and other stakeholders to realize the full potential of this valuable renewable heat source.

The lack of desirable diffusion barrier layers currently prohibits the long-term stable service of bismuth telluride thermoelectric devices in low-grade waste heat recovery. Here we propose a new design principle of barrier layers beyond the thermal expansion matching criterion. A titanium barrier layer with loose structure is optimized, in which the low Young’s modulus and particle sliding synergistically alleviates interfacial stress, while the TiTe 2 reactant enables metallurgical bonding and ohmic contact between the barrier layer and the thermoelectric material, leading to a desirable interface characterized by high-thermostability, high-strength, and low-resistivity. Highly competitive conversion efficiency of 6.2% and power density of 0.51 W cm −2 are achieved for a module with leg length of 2 mm at the hot-side temperature of 523 K, and no degradation is observed following operation for 360 h, a record for stable service at this temperature, paving the way for its application in low-grade waste heat recovery. The lack of desirable barrier layers prohibits the power generation applications of bismuth telluride thermoelectric devices. Here, the authors construct a kind of Ti barrier layer with high strength and low resistivity with a module exhibiting high thermal stability during the service at 523 K.

Generally, a stand-alone flash-binary geothermal power plant loses most of its input energy, so its efficiency declines accordingly. Its overall ability can be augmentable by utilizing structural modification and waste heat recovery leading to the most suitable exergetic performance with lower costs. On this account, the current paper suggests and investigates an innovative waste heat recovery for a dual-flash binary geothermal power plant. The integrated process consists of a Rankine cycle, a reverse osmosis desalination, and a proton exchange membrane electrolyzer. Here, two main processes, i.e., waste heat-to-power and power-to-hydrogen/freshwater, are regarded. Accordingly, the applicability of the system is examined from the energy, exergy, and economic points of view. Thus, a relevant sensitivity analysis is applied to the response variables where the effect of separator 2 pressure is more significant than other parameters. In addition, a non-dominated sorting genetic algorithm-II (NSGA-II) method is implemented to optimize the system thermodynamically and economically. The optimum state reveals an exergy efficiency of 43.83% and a levelized cost of products of 4.54 $/MWh. In this situation, the net output power and production rate of freshwater and hydrogen are estimated at 6474 kW, 22.51 kg/s, and 1.84 kg/h, respectively.Graphical representation of the novel devised renewable energy-fueled trigeneration setup

Low grade waste heat accounts for ~65% of total waste heat, but conventional waste heat recovery technology exhibits low conversion efficiency for low grade waste heat recovery. Hence, we designed a thermomagnetic generator for such applications. Unlike its usual role as the coil core or big magnetic yoke in previous works, here the magnetocaloric material acts as a switch that controls the magnetic circuit. This makes it not only have the advantage of flux reversal of the pretzel-like topology, but also present a simpler design, lower magnetic stray field, and higher performance by using less magnetocaloric material than preceding devices. The effects of key structural and system parameters were studied through a combination of experiments and finite element simulations. The optimized max power density P Dmax produced by our device is significantly higher than those of other existing active thermomagnetic, thermo, and pyroelectric generators. Such high performance shows the effectiveness of our topology design of magnetic circuit with magnetocaloric switch. The utilization of waste heat is an important way of combining energy saving to emission reductions. Here, authors demonstrate a magnetocaloric material as a controlling switch in a thermomagnetic generator for waste heat recovery.

Crystalline thermoelectrics have been developed to be potential candidates for power generation and electronic cooling, among which SnSe crystals are becoming the most representative. Herein, we realize high-performance SnSe crystals with promising efficiency through a structural modulation strategy. By alloying strontium at Sn sites, we modify the crystal structure and facilitate the multiband synglisis in p-type SnSe, favoring the optimization of interactive parameters μ and m * . Resultantly, we obtain a significantly enhanced PF ~85 μW cm −1 K −2 , with an ultrahigh ZT ~1.4 at 300 K and ZT ave ~2.0 among 300–673 K. Moreover, the excellent properties lead to single-leg device efficiency of ~8.9% under a temperature difference ΔT ~300 K, showing superiority among the current low- to mid-temperature thermoelectrics, with an enhanced cooling Δ T max of ~50.4 K in the 7-pair thermoelectric device. Our study further advances p-type SnSe crystals for practical waste heat recovery and electronic cooling. Thermoelectric technology directly enables both power generation and electronic cooling. Here, the authors realize high-performance SnSe crystals with promising device efficiencies by modulating crystal and band structures.

Large amounts of waste heat generated in our fossil-fuel based economy can be converted into useful electric power by using thermoelectric generators. However, the low-efficiency, scarcity, high-cost and poor production scalability of conventional thermoelectric materials are hindering their mass deployment. Nanoengineering has proven to be an excellent approach for enhancing thermoelectric properties of abundant and cheap materials such as silicon. Nevertheless, the implementation of these nanostructures is still a major challenge especially for covering the large areas required for massive waste heat recovery. Here we present a family of nano-enabled materials in the form of large-area paper-like fabrics made of nanotubes as a cost-effective and scalable solution for thermoelectric generation. A case study of a fabric of p-type silicon nanotubes was developed showing a five-fold improvement of the thermoelectric figure of merit. Outstanding power densities above 100 W/m 2 at 700 °C are therefore demonstrated opening a market for waste heat recovery. To realize waste heat recovery solutions based on thermoelectricity, high-performance materials with device and manufacturing compatibility are required. Here, the authors demonstrate large-area paper-like nanostructured fabrics consisting of aligned nanotubes with high thermoelectric performance.

This study investigates carbon black (CB) production challenges, including high energy usage and waste of heat sources, by proposing a waste heat energy recovery concept to increase the sustainability of this energy‐intensive and environmentally impactful process. The research involves a novel integration of a steam power plant (STP) with an industrial CB plant (CBP) using Aspen Plus simulation software. Comparative exergetic performance analyses of the system were conducted with this tool, while the Engineering Equation Solver (EES) was used to evaluate the exergoeconomic modelling of the plant. Additionally, environmental sustainability indicators were determined. The integrated plant system delivered CB capacity of 1817 kg/s, converted 98.03% of CB feedstocks with a purification value of 99.25% and produced 195 MW of electricity, significantly improving plant efficiency. The overall energy and exergy efficiencies for the integrated system are computed as 98.75% and 80.40%, respectively, with the STP contributing to the overall plant improvement. About 50% of the produced exergy was destroyed, with the CB combustor accounting for 48% of the combined plant exergetic destruction. Despite a substantial waste–exergy ratio from CBP, the integration of the STP increased the system’s exergetic sustainability index (ESI) by 18%. The exergoeconomic analysis highlighted the highest cost of destruction in the combustor and evaluated the evaporator as the least exergoeconomic factor driver. Components with potential exergetic and cost destruction improvements were identified. In conclusion, integrating power generation units with CB production plants can markedly reduce thermal heat waste in the CBP and enhance integrated plant environmental performance.

Conversion of heat to electricity via solid-state devices is of great interest and has led to intense research of thermoelectric materials1,2. Alternative approaches for solid-state heat-to-electricity conversion include thermophotovoltaic (TPV) systems where photons from a hot emitter traverse a vacuum gap and are absorbed by a photovoltaic (PV) cell to generate electrical power. In principle, such systems may also achieve higher efficiencies and offer more versatility in use. However, the typical temperature of the hot emitter remains too low (<1,000 K) to achieve a sufficient photon flux to the PV cell, limiting practical applications. Theoretical proposals3–12 suggest that near-field (NF) effects13–18 that arise in nanoscale gaps may be leveraged to increase the photon flux to the PV cell and significantly enhance the power output. Here, we describe functional NFTPV devices consisting of a microfabricated system and a custom-built nanopositioner and demonstrate an ~40-fold enhancement in the power output at nominally 60 nm gaps relative to the far field. We systematically characterize this enhancement over a range of gap sizes and emitter temperatures, and for PV cells with two different bandgap energies. We anticipate that this technology, once optimized, will be viable for waste heat recovery applications.