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In this review, several cost-effective thin-film coating methods, which include dip-coating, spin-coating, spray-coating, blade-coating, and roll-coating, are presented. Each method has its own set of advantages and disadvantages depending on the proposed application. Not all of them are appropriate for large-scale production due to their certain limitations. That is why the coating method should be selected based on the type and size of the substrate, including the thickness and surface roughness of the required thin films. The sol–gel method offers several benefits, such as simplicity in fabrication, excellent film uniformity, the capacity to cover surfaces of any size and over vast areas, and a low processing temperature. Nevertheless, these coating methods are somewhat economical and well managed in low-budget laboratories. Moreover, these methods offer thin films with good homogeneity and low-surface roughness. Furthermore, some other thin-film deposition methods, for instance, physical vapor deposition (PVD) and chemical vapor deposition (CVD), are also discussed. Since CVD is not restricted to line-of-sight deposition, a characteristic shared by sputtering, evaporation, and other PVD methods, many manufacturing methods favor it. However, these techniques require sophisticated equipment and cleanroom facilities. We aim to provide the pros and cons of thin-film coating methods and let the readers decide the suitable coating technique for their specific application.

Decreasing energy consumption is critical to sustainable development. Because temperature regulation for human comfort consumes vast amounts of energy, substantial research efforts are currently directed towards developing passive personal thermal management techniques that cool the human body without any energy consumption 1 – 9 . Although various cooling textile designs have been proposed previously, textile-based daytime radiative cooling to a temperature below ambient has not been realized 6 – 13 . Silk, a natural protein fabric produced by moth caterpillars, is famous for its shimmering appearance and its cooling and comforting sensation on skin 14 – 17 . It has been recently recognized that silk, with its optical properties derived from its hierarchical microstructure, may represent a promising starting point for exploring daytime radiative cooling 18 – 21 . However, the intrinsic absorption of protein in the ultraviolet region prevents natural silk from achieving net cooling under sunlight. Here we explore the nanoprocessing of silk through a molecular bonding design and scalable coupling reagent-assisted dip-coating method, and demonstrate that nanoprocessed silk can achieve subambient daytime radiative cooling. Under direct sunlight (peak solar irradiance >900 W m – 2 ) we observed a temperature of ~3.5 °C below ambient (for an ambient temperature of ~35 °C) for stand-alone nanoprocessed silks. We also observed a temperature reduction of 8 °C for a simulated skin when coated with nanoprocessed silk, compared with natural silk. This subambient daytime radiative cooling of nanoprocessed silk was achieved without compromising its wearability and comfort. This strategy of tailoring natural fabrics through scalable nanoprocessing techniques opens up new pathways to realizing thermoregulatory materials and provides an innovative way to sustainable energy. Processing silk through a molecular bonding design and scalable coupling reagent-assisted dip-coating method can lead to subambient daytime radiative cooling.

Durable hydrophobic materials have attracted considerable interest in the last century. Currently, the most popular strategy to achieve hydrophobic coating durability is through the combination of a perfluoro-compound with a mechanically robust matrix to form a composite for coating protection. The matrix structure is typically large (thicker than 10 μm), difficult to scale to arbitrary materials, and incompatible with applications requiring nanoscale thickness such as heat transfer, water harvesting, and desalination. Here, we demonstrate durable hydrophobicity and superhydrophobicity with nanoscale-thick, perfluorinated compound-free polydimethylsiloxane vitrimers that are self-healing due to the exchange of network strands. The polydimethylsiloxane vitrimer thin film maintains excellent hydrophobicity and optical transparency after scratching, cutting, and indenting. We show that the polydimethylsiloxane vitrimer thin film can be deposited through scalable dip-coating on a variety of substrates. In contrast to previous work achieving thick durable hydrophobic coatings by passively stacking protective structures, this work presents a pathway to achieving ultra-thin (thinner than 100 nm) durable hydrophobic films. By now a plethora of ultrathin hydrophobic coatings are available but their durability are not well developed. Here, the authors present a thin, durable and fluorine-free PDMS-based vitrimer coating that implements many desirable aspects like energy efficiency, durability and sustainability.

In this Review we survey the molecular sieving behaviour of metal–organic framework (MOF) and covalent organic framework (COF) membranes, which is different from that of classical zeolite membranes. The nature of MOFs as inorganic–organic hybrid materials and COFs as purely organic materials is powerful and disruptive for the field of gas separation membranes. The possibility of growing neat MOFs and COFs on membrane supports, while also allowing successful blending into polymer–filler composites, has a huge advantage over classical zeolite molecular sieves. MOFs and COFs allow synthetic access to more than 100,000 different structures and tailor-made molecular gates. Additionally, soft evacuation below 100 °C is often enough to achieve pore activation. Therefore, a huge number of synthetic methods for supported MOF and COF membrane thin films, such as solvothermal synthesis, seed-mediated growth and counterdiffusion, exist. Among them, methods with high scale-up potential, for example, layer-by-layer dip- and spray-coating, chemical and physical vapour deposition, and electrochemical methods. Additionally, physical methods have been developed that involve external stimuli, such as electric fields and light. A particularly important point is their ability to react to stimuli, which has allowed the ‘drawbacks’ of the non-ideality of the molecular sieving properties to be exploited in a completely novel research direction. Controllable gas transport through membrane films is a next-level property of MOFs and COFs, leading towards adaptive process deviation. MOF and COF particles are highly compatible with polymers, which allows for mixed-matrix membranes. However, these membranes are not simple MOF–polymer blends, as they require improved polymer–filler interactions, such as cross-linking or surface functionalization. This critical Review discusses the molecular sieving behaviour of metal–organic framework and covalent organic framework membranes as thin supported layers and mixed-matrix membranes. This behaviour is different from that of classical zeolite membranes.

HighlightsNi-MXene/MF foam is synthesized via an electrostatic assembly and dip-coating process.The “micro-capacitor” structure of Ni/MXene and the 3D porous structure of MF endow the foam excellent impedance matching and wave absorption performance.The excellent heat insulation, infrared stealth, and flame-retardant performances are achieved.The development of multifunctional and efficient electromagnetic wave absorbing materials is a challenging research hotspot. Here, the magnetized Ni flower/MXene hybrids are successfully assembled on the surface of melamine foam (MF) through electrostatic self-assembly and dip-coating adsorption process, realizing the integration of microwave absorption, infrared stealth, and flame retardant. Remarkably, the Ni/MXene-MF achieves a minimum reflection loss (RLmin) of − 62.7 dB with a corresponding effective absorption bandwidth (EAB) of 6.24 GHz at 2 mm and an EAB of 6.88 GHz at 1.8 mm. Strong electromagnetic wave absorption is attributed to the three-dimensional magnetic/conductive networks, which provided excellent impedance matching, dielectric loss, magnetic loss, interface polarization, and multiple attenuations. In addition, the Ni/MXene-MF endows low density, excellent heat insulation, infrared stealth, and flame-retardant functions. This work provided a new development strategy for the design of multifunctional and efficient electromagnetic wave absorbing materials.

The commercial availability of inorganic/organic precursors for sol-gel formulations is very high and increases day by day. In textile applications, the precursor-synthesized sol-gels along with functional chemicals can be deposited onto textile fabrics in one step by rolling, padding, dip-coating, spraying or spin coating. By using this technology, it is possible to provide fabrics with functional/multi-functional characteristics including flame retardant, anti-mosquito, water- repellent, oil-repellent, anti-bacterial, anti-wrinkle, ultraviolet (UV) protection and self-cleaning properties. These surface properties are discussed, describing the history, basic chemistry, factors affecting the sol-gel synthesis, progress in sol-gel technology along with various parameters controlling sol-gel technology. Additionally, this review deals with the recent progress of sol-gel technology in textiles in addressing fabric finishing, water repellent textiles, oil/water separation, flame retardant, UV protection and self-cleaning, self-sterilizing, wrinkle resistance, heat storage, photochromic and thermochromic color changes and the improvement of the durability and wear resistance properties.

Graphene oxide (GO), a derivative of graphene, is a novel carbon material that has attracted a lot of attention in the field of membrane materials as its ability to achieve layer-by-layer stacking and the formation of nanochannels between the lamellae makes it excellent for selective separation of substances. In this paper, the separation mechanism of the GO membrane is summarized. According to the different separation substances, the separation mechanism of graphene oxide membrane is reviewed from two aspects of metal ions and organic pollutants. Next, the preparation methods of graphene oxide membranes is introduced, such as spin-coating, vacuum filtration, dip-coating, spraying, and layer-by-layer self-assembly, followed by a review on the structural regulation of GO. Finally, this paper concludes with an overview of the potential development prospects and challenges of GO membranes.

The presented review summarizes recent studies in the field of electro conductive textiles as an essential part of lightweight and flexible textile-based electronics (so called e-textiles), with the main focus on a relatively simple and low-cost dip-coating technique that can easily be integrated into an existing textile finishing plant. Herein, numerous electro conductive compounds are discussed, including intrinsically conductive polymers, carbon-based materials, metal, and metal-based nanomaterials, as well as their combinations, with their advantages and drawbacks in contributing to the sectors of healthcare, military, security, fitness, entertainment, environmental, and fashion, for applications such as energy harvesting, energy storage, real-time health and human motion monitoring, personal thermal management, Electromagnetic Interference (EMI) shielding, wireless communication, light emitting, tracking, etc. The greatest challenge is related to the wash and wear durability of the conductive compounds and their unreduced performance during the textiles’ lifetimes, which includes the action of water, high temperature, detergents, mechanical forces, repeated bending, rubbing, sweat, etc. Besides electrical conductivity, the applied compounds also influence the physical-mechanical, optical, morphological, and comfort properties of textiles, depending on the type and concentration of the compound, the number of applied layers, the process parameters, as well as additional protective coatings. Finally, the sustainability and end-of-life of e-textiles are critically discussed in terms of the circular economy and eco-design, since these aspects are mainly neglected, although e-textile’ waste could become a huge problem in the future when their mass production starts.

MXene, a promising photothermal nanomaterial, faces challenges due to densely stacked nanosheets with high refractive index (RI). To maximize photothermal performance, MXene metamaterials (m-MXenes) are developed with a superlattice with alternating MXene and organic layers, reducing RI and inducing multiple light reflections. This approach increases light absorption, inducing 90% photothermal conversion efficiency. The m-MXene is coated onto liquid crystal elastomer (LCE) fibers, as actuating platforms via a dip-coating (m-MXene/aLCE fiber), exhibiting excellent light-driven actuating owing to the synergetic effect of the patterned m-MXene laysers by structural deformation. The m-MXene/aLCE fibers lift ~6,900 times their weight and exhibit a work density 6 times higher than that of human skeletal muscle. It is applied to artificial muscles, grippers, and a bistable structure (a shooting device, and switchable gripper). Our study offers an effective strategy to enhance light absorption in 2D nanomaterials and contributes to advancements in photothermal technologies in various fields. Metamaterials can combine materials with distinct properties to achieve desired optical properties. Here, wrinkled MXene metamaterials with nano- and micro-structured assembly maximize the photothermal effect, with promising uses like soft actuators

The coating of a plate withdrawn from a bath of a suspension of non-Brownian, monodisperse and neutrally buoyant spherical particles suspended in a Newtonian liquid has been studied. Using laser profilometry, particle tracking and local sample weighing we have quantified the thickness $h$ and the particle content of the film for various particle diameters $d$ and volume fractions ( $0.10\\leqslant \\unicode[STIX]{x1D719}\\leqslant 0.50$ ). Three coating regimes have been observed as the withdrawal velocity is increased: (i) no particle entrainment ( $h\\lesssim d$ ), (ii) a monolayer of particles ( $h\\sim d$ ), and (iii) a thick film ( $h\\gtrsim d$ ), where the suspension behaves as an effective viscous fluid following the Landau–Levich–Derjaguin law. We discuss the boundaries between these regimes, as well as the evolution of the liquid and solid content of the coating over the whole range of withdrawal capillary number and volume fractions.