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Internal corrosion and perforation of metal pipelines is the main reason for failure of gathering and transportation pipelines in a western oil field. The content of Cl-in the transport medium of the oilfield is between 24910-118051mg/l, the total salinity is between 65404-39363mg/l, the reduced sulfur content is between 6-36mg/l, and the number of SRBS is between 20-300 /ml, which are the main factors leading to corrosion in the pipeline. Through investigation, demonstration and field test, the internal corrosion control technology system of pipeline has been formed, which includes internal extrusion coating, internal penetration, 32MPa high pressure flexible composite pipe, polyethylene lined FRP composite pipe technology. The internal corrosion control strategy has been popularized in oil field, and the effect is good.

In order to improve the service life of extrusion taps and reduce their wear, this paper adopted the coating-simulation technology to investigate the influence laws of tool coating type and coating thickness on extrusion torque, extrusion temperature and wear amount. The validity of the numerical simulation results is confirmed through internal thread extrusion experiments. The results showed that the extrusion torque and extrusion temperature of single-layer coating and composite coating showed a tendency of decreasing and then increasing with the increase of the coating thickness; the extrusion torque and extrusion temperature of the double-layer coating increased with the increase of the coating thickness; the wear amount of the three types of coatings increased with the increase of the coating thickness. The TiAlN single coating demonstrates the most pronounced impact on decreasing extrusion torque and temperature (3.82 N·m and 88.4 °C), resulting in a smooth extrusion process. The TiAlN–TiAlN double coating exhibits the lowest wear amount of 0.076 mm. The utilization of numerical simulation proves to be a dependable approach for evaluating the efficacy of tool coatings, and reasonable selection of coating type and thickness can effectively reduce the extrusion torque, extrusion temperature and wear amount.

Bone-related disorders create critical-sized bone defects that require multifunctional bone graft materials for successful bone repair. Integration of therapeutics with 3D-printed calcium phosphate (CaP) scaffolds offers a personalized treatment option.The inherent properties of CaP enable it to act as a bone substitute, while drug delivering abilities provide a new dimension through localized drug delivery. It enhances both therapeutic efficacy and patient compliance.Controlled delivery of drugs significantly impacts the process of bone regeneration. It can be achieved through various strategies, including polymer coatings, formulation integration, microporous scaffold design, chemical crosslinking, and direct extrusion 3D printing.Understanding drug release mechanisms aids in assessing the in vivo performance of multifunctional scaffolds. 3D printing has revolutionized bone tissue engineering (BTE) by enabling the fabrication of patient- or defect-specific scaffolds to enhance bone regeneration. The superior biocompatibility, customizable bioactivity, and biodegradability have enabled calcium phosphate (CaP) to gain significance as a bone graft material. 3D-printed (3DP) CaP scaffolds allow precise drug delivery due to their porous structure, adaptable structure–property relationship, dynamic chemistry, and controlled dissolution. The effectiveness of conventional scaffold-based drug delivery is hampered by initial burst release and drug loss. This review summarizes different multifunctional drug delivery approaches explored in controlling drug release, including polymer coatings, formulation integration, microporous scaffold design, chemical crosslinking, and direct extrusion printing for BTE applications. The review also outlines perspectives and future challenges in drug delivery research, paving the way for next-generation bone repair methodologies. 3D printing has revolutionized bone tissue engineering (BTE) by enabling the fabrication of patient- or defect-specific scaffolds to enhance bone regeneration. The superior biocompatibility, customizable bioactivity, and biodegradability have enabled calcium phosphate (CaP) to gain significance as a bone graft material. 3D-printed (3DP) CaP scaffolds allow precise drug delivery due to their porous structure, adaptable structure–property relationship, dynamic chemistry, and controlled dissolution. The effectiveness of conventional scaffold-based drug delivery is hampered by initial burst release and drug loss. This review summarizes different multifunctional drug delivery approaches explored in controlling drug release, including polymer coatings, formulation integration, microporous scaffold design, chemical crosslinking, and direct extrusion printing for BTE applications. The review also outlines perspectives and future challenges in drug delivery research, paving the way for next-generation bone repair methodologies.

In the polymer sheet processing industry, the primary objective when designing a coat-hanger die is to achieve a uniform velocity distribution at the exit of the extrusion die outlet. This velocity distribution depends on the internal flow channels of the die, rheological parameters and extrusion process conditions. As a result, coat-hanger dies are often designed for each polymer based on its individual rheological data and other conditions. A multi-rheology method based on a flow network model and the Winter–Fritz equation is proposed and implemented for the calculation, design and optimization of flat sheeting polymer extrusion dies. This method provides a fast and accurate algorithm to obtain die design geometries with constant wall-shear rates and optimal outlet velocity distributions. The geometric design when complemented and validated with fluid flow simulations could be applied for multi-rheological fluid models such as the power-law, Carreau–Yasuda and Cross. This method is applied to sheet dies with both circular- and rectangular-shaped manifolds for several rheological fluids. The designed geometrical parameters are obtained, and the associated fluid simulations are performed to demonstrate its favorable applicability without being limited to only the power-law rheology. The two such designed dies exhibit 32.9 and 21.5 percent improvement in flow uniformity compared to the previous methods for dies with circular and rectangular manifolds, respectively.

An environmentally friendly alternative to phosphate-based lubrication was studied through the lateral cold extrusion forging of internal gears using pulsating motion. A die set with a removable punch enabled a detailed observation of relubrication, forming load, material flow, and gear geometry. Pulsating motion with liquid lubricant significantly reduced the forming load during punch penetration, while no such effect was observed under dry conditions. Even when the number of pulses (n) was set to 1, relubrication occurred, and a comparable load reduction to that of n = 3 was achieved, shortening the forming time. When n = 3, pulsating motion contributed to increased gear height and reduced separated burr formation; however, it also caused slightly incomplete tooth filling, which may be undesirable for precision applications. Varying the pulse start position from 5.50 mm to 13.30 mm influenced forming load and material flow, further affecting gear geometry. During punch extraction, the presence of liquid lubricant reduced the load and suppressed material displacement, while dry conditions led to higher extraction loads and more deformation.

In the present study, Cu-0.4 wt.% Al2O3 composites were successfully prepared by internal oxidation and hot extrusion followed by cold drawing. Microstructure, texture, mechanical properties and electrical conductivity of the Cu-0.4 wt.% Al2O3 composites were systematically studied. Our results show that the cold drawn S2 sample contains a much finer grain (about 1 μm) than the extruded S1 sample (about 3 μm). The S1 and S2 samples have a typical double fiber texture, with and parallel to extrusion direction (ED) or drawing direction (DD). The ultimate tensile strength, tensile yield strength and electrical conductivity of S1 sample are 460 MPa, 375 MPa and 90% IACS, respectively. After cold drawing, the S2 sample possesses a higher ultimate tensile strength (560 MPa) and tensile yield strength (520 MPa) than S1 sample, but a slightly lower electrical conductivity (87.5% IACS) than S1 sample. After annealing at 900 °C, the S1 and S2 samples also have a high microhardness of about 125 HV, which indicates that the Cu-0.4 wt.% Al2O3 composites have an excellent thermal stability.

The defect of pipe dent has a great threat to the safety of oil and gas pipe transportation. In this paper, the numerical calculation model of pipe extruded by cylindrical indenter at vertical and transverse direction was established. Effects of indenter displacement, indenter radius and internal pressure on the dent behavior were discussed. The results show that different action forms of the indenter would cause different dent behaviors. A large degree of plastic deformation is formed at the edge of the cylinder end of the indenter when indenter made a vertical action. The larger the indenter radius is, the larger the plastic deformation is. But when the indenter extrudes transversely, the change in the indenter radius has little influence. For pressure pipeline, the strain in the dent fluctuates in a certain degree, and the plastic strain is larger than that in the non-pressure pipeline, but the dent depth would be lower in the end. Under different conditions of internal pressure, the laws of dent with “non-pressure” and “loading pressure” are the same, and the dented laws of “pressure” and “unloading pressure” are consistent. The strain and the depth of the dent achieve an extreme point or maximum near the edge of the dent.

This paper presents the applications of advanced CVD Tungsten Carbide coating to extend the life of tooling used for forming abrasive and corrosive materials.Hardide nanostructured Tungsten Carbide coating combines high hardness (70-77Rc) with excellent toughness. Unlike other hard coatings Hardide can produce a conformal coating layer on complex-shaped tools, including internal surfaces of extrusion die cavities and moulds. In ASTM G65 test the Hardide coating abrasion resistance exceeded WC/Co (9%) cemented carbide by a factor of 4X, and D2 tool steel by 10X. Thus the coating can significantly increase the life of D2 steel tooling used for forming abrasive materials and by maintaining better dimensional tolerances and surface finish of the tool it will manufacture better quality products.The Hardide coating has enhanced resistance to corrosion and aggressive media, including acids; this makes the coating especially suitable for the tooling used in forming uPVC, PTFE and other corrosive materials.The Hardide coating has been tested on extrusion and pelletizing dies processing abrasive and corrosive slurries and typically showed a 3X increase in the life of the tooling. Similar results were achieved by the coating of powder compaction punch/die sets for pharmaceuticals tableting.

Back-end defect can degrade the production yield and cause a significant quality problem in direct extrusion of the aluminum alloys. This study is concerned with two types of back-end defects, i.e., the funnel defect and the internal oxide ring, which are usually found in the extrudates of aluminum alloys. Hot top and beveled edge dummy blocks are designed to prevent these defects. Due to the high costs of the experimental studies, the effect of two designed dummy blocks on the flow pattern of a deformed billet of aluminum alloys is analyzed by finite element method (FEM) Deform 3D package software. Using simulation, a hot top dummy block with a concave-center is designed to eliminate the formation of the funnel defect. A hot top capacity C is defined at the fixed depth of the concave: C = 1 is a suitable criterion for the design of the hot top dummy block. A beveled edge dummy block is designed to affect and to impede the back flow of the surface layer of the billet into extrudates of aluminum alloys.

Al2O3 dispersion copper alloy powder was prepared by intemal oxidation, and three consolidation methods--high-velocity compaction （HVC）, hot pressing （HP）, and hot extrusion （HE）--were used to prepare Al2O3 dispersion-strengthened copper （Cu-Al2O3） alloys. The microstructures and properties of these alloys were investigated and compared. The results show that the alloys prepared by the HP and HE methods exhibited the coarsest and finest grain sizes, respectively. The alloy prepared by the HVC method exhibited the lowest relative density （98.3% vs. 99.5% for HP and 100% for HE）, which resulted in the lowest electrical conductivity （81% IACS vs. 86% IACS for HP and 87% IACS for HE）. However, this alloy also exhibited the highest hardness （77 HRB vs. 69 HRB for HP and 70 HRB for HE）, the highest compressive strength （443 MPa vs. 386 MPa for I/P and 378 MPa for HE）, and the best hardness retention among the investigated alloys. The results illustrate that the alloy prepared by the HVC method exhibits high softening temperature and good mechanical properties at high temperatures, which imply long service life when used as spot-welding electrodes.