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High-porosity metakaolin-based geopolymer foams (GFs) were fabricated by a gelcasting technique using hydrogen peroxide (foaming agent) in combination with Tween 80 (surfactant). Slurries processed in optimized conditions enabled to fabricate potassium based GFs with a total porosity in the range of ∼67 to ∼86 vol% (∼62 to ∼84 vol% open), thermal conductivity from ∼0.289 to ∼0.091 W/mK, and possessing a compressive strength from ∼0.3 to ∼9.4 MPa. Moreover, factors that influence the compressive strength, the porosity, the thermal conductivity, and the cell size distribution were investigated. The results showed that the cell size and size distribution can be controlled by adding different content of surfactant and foaming agent. The foamed geopolymer can also be used as adsorbents for the removal of copper and ammonium ions from wastewater. The foams, due to their low thermal conductivity, could also be used for thermal insulation. It was also possible to produce geopolymer formulations that could be printed using additive manufacturing technology (Direct Ink writing), which enabled to produce components with nonstochastic porosity.

Carbon–nitrogen compounds have attracted enormous attention because of their unusual physical properties and fascinating applications on various devices. Especially in two-dimension, doping of nitrogen atoms in graphene is widely believed to be an effective mechanism to improve the electronic and optoelectronic performances of graphene. In this work, using the first-principles calculations, we systematically investigate the electronic, mechanical, and optical properties of monolayer C3N, a newly synthesized two-dimensional carbon-graphene crystal. The useful results we obtained are: (i) monolayer C3N is an indirect band-gap semiconductor with the gap of 1.042 eV calculated by the accurate hybrid functional; (ii) compared with graphene, it has smaller ideal tensile strength but larger in-plane stiffness; (iii) the nonlinear effect of elasticity at large strains is more remarkable in monolayer C3N; (iv) monolayer C3N exhibits main absorption peak in visible light region and secondary peak in ultraviolet region, and the absorbing ratio between them can be effectively mediated by strain.

Architected materials are materials engineered to utilize their topological aspects to enhance the related physical and mechanical properties. With the witnessed progressive advancements in fabrication techniques, obstacles and challenges experienced in manufacturing geometrically complex architected materials are mitigated. Different strut-based architected lattice structures have been investigated for their topology-property relationship. However, the focus on lattice design has recently shifted toward structures with mathematically defined architectures. In this work, we investigate the architecture-property relationship associated with the possible configurations of employing the mathematically attained Schoen's I-WP (IWP) minimal surface to create lattice structures. Results of mechanical testing showed that sheet-based IWP lattice structures exhibit a stretching-dominated behavior with the highest structural efficiency as compared to other forms of strut-based and skeletal-based lattice structures. This study presents experimental and computational evidence of the robustness and suitability of sheet-based IWP structures for different engineering applications, where strong and lightweight materials with exceptional energy absorption capabilities are required.

Negative stiffness honeycombs are architected metamaterials that utilize elastic buckling to absorb mechanical energy. Relative to conventional honeycomb materials, they offer several advantages, including the ability to recover their initial configuration and offer consistently repeatable mechanical energy absorption. In this paper, fully recoverable negative stiffness honeycombs are fabricated from thermoplastic and metallic parent materials. The honeycombs are subjected to quasistatic and impact loading to demonstrate the predictability and repeatability of their energy absorption characteristics across a variety of loading conditions. Results indicate that these honeycombs offer nearly ideal shock isolation by thresholding the acceleration of an isolated mass at a predetermined level and that this thresholding behavior is highly repeatable as long as the magnitude of the mechanical energy imparted to the system does not exceed the energy absorption capacity of the honeycomb.

3D microarchitected metamaterials exhibit unique, desirable properties influenced by their small length scales and architected layout, unachievable by their solid counterparts and random cellular configurations. However, few of them can be used in high-temperature applications, which could benefit significantly from their ultra-lightweight, ultrastiff properties. Existing high-temperature ceramic materials are often heavy and difficult to process into complex, microscale features. Inspired by this limitation, we fabricated polymer-derived ceramic metamaterials with controlled solid strut size varying from 10-µm scale to a few millimeters with relative densities ranging from as low as 1 to 22%. We found that these high-temperature architected ceramics of identical 3D topologies exhibit size-dependent strength influenced by both strut diameter and strut length. Weibull theory is utilized to map this dependency with varying single strut volumes. These observations demonstrate the structural benefits of increasing feature resolution in additive manufacturing of ceramic materials. Through capitalizing upon the reduction of unit strut volumes within the architecture, high-temperature ceramics could achieve high specific strength with only fraction of the weight of their solid counterparts.

A new rapid and energy saving method for the obtention of high performance nanoparticles and thin films of Nb2O5 by microwave-assisted hydrothermal synthesis is reported. The hydrothermal treatment of a sol–gel precursor solution in a microwave oven at 180 °C for 20 min was enough to obtain amorphous nanoparticles with average sizes of 40 nm. The calcination promotes the formation of different phases of Nb2O5 (TT and T) with pseudohexagonal and orthorhombic structure, respectively, that transform at higher temperatures in a mixture of orthorhombic and monoclinic phases. Crystalline phase composition was found to have a significant influence on the photocatalytic activity. The best photocatalytic performance was observed for the material mainly constituted by the TT-Nb2O5 phase. Thin films constituted by the TT phase were prepared by dip-coating. Photocatalytic experiments confirmed the high photocatalytic activity of this material, which showed a kinetic curve similar to that of a reference TiO2-P25 thin film.

The present article addresses design of stiff, elastically isotropic trusses and their mechanical properties. Isotropic trusses are created by combining two or more elementary cubic trusses in appropriate proportions and with their respective nodes lying on a common space lattice. Two isotropic binary compound trusses and many isotropic ternary trusses are identified, all with Young’s moduli equal to the maximal possible value for isotropic strut-based structures. In finite-sized trusses, strain elevations are obtained in struts near the external free boundaries: a consequence of reduced nodal connectivity and thus reduced constraint on strut deformation and rotation. Although the boundary effects persist over distances of only about two unit cell lengths and have minimal effect on elastic properties, their manifestations in failure are more nuanced, especially when failure occurs by modes other than buckling (yielding or fracture). Exhaustive analyses are performed to glean insights into the mechanics of failure of such trusses.

Bistable Auxetic Metamaterials (BAMs) are a class of monolithic perforated periodic structures with negative Poisson’s ratio. Under tension, a BAM can expand and reach a second state of equilibrium through a globally large shape transformation that is ensured by the flexibility of its elastomeric base material. However, if made from a rigid polymer, or metal, BAM ceases to function due to the inevitable rupture of its ligaments. The goal of this work is to extend the unique functionality of the original kirigami architecture of BAM to a rigid solid base material. We use experiments and numerical simulations to assess performance, bistability, and durability of rigid BAMs at 10,000 cycles. Geometric maps are presented to elucidate the role of the main descriptors of the BAM architecture. The proposed design enables the realization of BAM from a large palette of materials, including elastic-perfectly plastic materials and potentially brittle materials.

Freeze casting of traditional ceramic suspensions and freeze casting of preceramic polymer solutions were directly compared as methods for processing porous ceramics. Alumina and polymethylsiloxane were freeze cast with four different organic solvents (cyclooctane, cyclohexane, dioxane, and dimethyl carbonate) to obtain ceramics with ∼70% porosity. Median pore sizes were smaller for solution freeze casting than for suspension freeze casting under identical processing conditions. The pore structures, which range from foam-like to lamellar, were correlated to the Jackson α-factor of the solvent; solvents with low α-factors yielded nonfaceted pore structures, while high α-factors produced more faceted structures. Intermediate α-factors resulted in dendritic pore structures and were most sensitive to the processing method. Small suspended particles ahead of a solid–liquid interface are hypothesized to destabilize the dendrite tip in suspension freeze casting resulting in more foam-like structures. Differences in processing details were highlighted, particularly regarding the improved freezing front observation possible with solution-based freeze casting.

Extremely hard, wear-resistant SiC-bonded diamond materials with diamond contents of approximately 45–60% by volume can be prepared by pressureless infiltration of shaped diamond compacts with silicon. Materials with diamond grain sizes in the range of 10–100 µm can be produced having a free silicon content of less than 5 vol%. Components with large dimensions can be prepared as graded or ungraded materials. Graded components are composed of silicon infiltrated SiC base material with diamond–SiC composite layers of 0.1 mm by dip coating technology to several mm in thickness by doubled die pressing in regions with high loading. This creates the possibility of producing low-cost, wear-resistant components of various geometries and dimensions with bending strengths of 400–500 MPa, hardness values of 48 GPa, and fracture toughness levels of 4.5–5 MPa m1/2 for use in extreme wear conditions. Thermal conductivities of up to 500 W/(m K) were obtained, render these materials interesting for heat sinks.