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Recent Advances in Additive Manufacturing of Soft Magnetic Materials: A Review
Additive manufacturing (AM) is an attractive set of processes that are being employed lately to process specific materials used in the fabrication of electrical machine components. This is because AM allows for the preservation or enhancement of their magnetic properties, which may be degraded or limited when manufactured using other traditional processes. Soft magnetic materials (SMMs), such as Fe–Si, Fe–Ni, Fe–Co, and soft magnetic composites (SMCs), are suitable materials for electrical machine additive manufacturing components due to their magnetic, thermal, mechanical, and electrical properties. In addition to these, it has been observed in the literature that other alloys, such as soft ferrites, are difficult to process due to their low magnetization and brittleness. However, thanks to additive manufacturing, it is possible to leverage their high electrical resistivity to make them alternative candidates for applications in electrical machine components. It is important to highlight the significant progress in the field of materials science, which has enabled the development of novel materials such as high-entropy alloys (HEAs). These alloys, due to their complex chemical composition, can exhibit soft magnetic properties. The aim of the present work is to provide a critical review of the state-of-the-art SMMs manufactured through different AM technologies. This review covers the influence of these technologies on microstructural changes, mechanical strengths, post-processing, and magnetic parameters such as saturation magnetization (MS), coercivity (HC), remanence (Br), relative permeability (Mr), electrical resistivity (r), and thermal conductivity (k).
Journal Article
Additive Manufacturing and Topology Optimization of Magnetic Materials for Electrical Machines—A Review
Additive manufacturing has many advantages over traditional manufacturing methods and has been increasingly used in medical, aerospace, and automotive applications. The flexibility of additive manufacturing technologies to fabricate complex geometries from copper, polymer, and ferrous materials presents unique opportunities for new design concepts and improved machine power density without significantly increasing production and prototyping cost. Topology optimization investigates the optimal distribution of single or multiple materials within a defined design space, and can lead to unique geometries not realizable with conventional optimization techniques. As an enabling technology, additive manufacturing provides an opportunity for machine designers to overcome the current manufacturing limitation that inhibit adoption of topology optimization. Successful integration of additive manufacturing and topology optimization for fabricating magnetic components for electrical machines can enable new tools for electrical machine designers. This article presents a comprehensive review of the latest achievements in the application of additive manufacturing, topology optimization, and their integration for electrical machines and their magnetic components.
Journal Article
Energy investment needs for fulfilling the Paris Agreement and achieving the Sustainable Development Goals
Low-carbon investments are necessary for driving the energy system transformation that is called for by both the Paris Agreement and Sustainable Development Goals. Improving understanding of the scale and nature of these investments under diverging technology and policy futures is therefore of great importance to decision makers. Here, using six global modelling frameworks, we show that the pronounced reallocation of the investment portfolio required to transform the energy system will not be initiated by the current suite of countries’ Nationally Determined Contributions. Charting a course toward ‘well below 2 °C’ instead sees low-carbon investments overtaking fossil investments globally by around 2025 or before and growing thereafter. Pursuing the 1.5 °C target demands a marked upscaling in low-carbon capital beyond that of a 2 °C-consistent future. Actions consistent with an energy transformation would increase the costs of achieving the goals of energy access and food security, but reduce the costs of achieving air-quality goals.
The scale and nature of energy investments under diverging technology and policy futures is of great importance to decision makers. Here, a multi-model study projects investment needs under countries’ nationally determined contributions and in pathways consistent with achieving the 2 °C and 1.5 °C targets as well as certain SDGs.
Journal Article
2D Magnetic Materials for Sensor Technologies
Two-dimensional (2D) magnetic materials have emerged as a promising platform for next-generation sensing technologies due to their atomic thickness, tunable magnetic properties, and compatibility with van der Waals heterostructures. Rapid progress in material discovery, synthesis, and device integration has expanded opportunities for compact, low-power, and highly sensitive sensor platforms. This review examines selected sensing mechanisms enabled by 2D magnetic materials, highlighting recent experimental advances and emerging device concepts. Current limitations and challenges such as environmental stability, scalability, and room-temperature operation are considered in the context of ongoing research efforts. By examining these approaches, this review aims to provide insight into the current development and potential of 2D magnetic materials for sensing technologies. This review is organized to first introduce the fundamental properties and challenges of 2D magnetic materials, followed by a survey of key sensing mechanisms and representative device implementations, and concludes with an outlook on future research directions.
Journal Article
Spin-Crossover Materials
The phenomenon of spin-crossover has a large impact on the physical properties of a solid material, including its colour, magnetic moment, and electrical resistance. Some materials also show a structural phase change during the transition. Several practical applications of spin-crossover materials have been demonstrated including display and memory devices, electrical and electroluminescent devices, and MRI contrast agents. Switchable liquid crystals, nanoparticles, and thin films of spin-crossover materials have also been achieved. Spin-Crossover Materials: Properties and Applications presents a comprehensivesurvey of recent developments in spin-crossover research, highlighting the multidisciplinary nature of this rapidly expanding field. Following an introductory chapter which describes the spin-crossover phenomenon and historical development of the field, the book goes on to cover a wide range of topics including * Spin-crossover in mononuclear, polynuclear and polymeric complexes * Structure: function relationships in molecular spin-crossover materials * Charge-transfer-induced spin-transitions * Reversible spin-pairing in crystalline organic radicals * Spin-state switching in solution * Spin-crossover compounds in multifunctional switchable materials and nanotechnology * Physical and theoretical methods for studying spin-crossover materials Spin-Crossover Materials: Properties and Applications is a valuable resource for academic researchers working in the field of spin-crossover materials and topics related to crystal engineering, solid state chemistry and physics, and molecular materials. Postgraduate students will also find this book useful as a comprehensive introduction to the field.
eBook
Effect of Magnetic Properties of Magnetic Composite Tapes on Motor Losses
Alternating current (AC) copper losses in motors increase with carrier frequency of the pulse width modulation (PWM) and are further increased by leakage flux of the permanent magnet. Therefore, AC copper losses increase with motor speed. Conventional techniques for reducing AC copper losses tend to increase other losses. In this paper, AC copper loss was reduced by wrapping a magnetic tape made of a magnetic composite material around the winding. This method controlled the flux path through the winding. Magnetic composite materials are mixtures of magnetic powders and liquid resins whose magnetic properties can be manipulated by changing the combination and other factors. When Fe–Si–Al magnetic tape was wrapped around the winding, the AC copper loss was reduced by 40%. The loss was further reduced by optimizing the magnetic properties of the magnetic composite material. The AC copper loss was maximally reduced when the specific permeability was 100 and the saturation flux density was 1.6. Magnetic tapes composed of magnetic composite materials with high saturation flux density and specific permeability reduce the AC copper losses without increasing other losses in the motor.
Journal Article
Synthesis and characterization of amorphous-nanocrystalline Fe70Cr10Nb10B10 powders by mechanical alloying
In this study, structural, morphological, thermal and magnetic properties of amorphous-nanocrystalline Fe
70
Cr
10
Nb
10
B
10
(at.%) alloy are discussed. The formation and evaluation of amorphous-nanocrystalline structures of the alloy were followed by XRD, SEM-EDX, TEM, DTA, and VSM techniques. After 50 h of milling Cr, Nb, and B were completely dissolved into the Fe lattice forming 82% of the amorphous phase of the alloy. A gradual dissolution of the alloying elements also increased the lattice parameters concurrently. The lattice parameters reached a maximum value of 2.908 Å after 20 h of milling and then leveled off to a value of 2.891 Å at the end of 50 h of milling. Based on the XRD data, crystallite size and lattice strain of the alloy were calculated as 3.2 nm and 3.34% respectively. TEM analyses revealed that the alloy particulates comprised needle-shaped nanoparticles of an average size of 21 nm. The room temperature magnetic hysteresis loops showed that the increased duration of milling decreased the saturation magnetization from 91 to 24 emu/g. This was mainly due to the upsurge on the amorphous phase content in the alloy as the milling progressed. The increase in amorphous phase content and the subsequent reduction of the saturation magnetization were due to the inter-diffusion of the non-ferromagnetic Cr and B atoms into the Fe lattice. Thermal studies revealed that around 350 °C the amorphous phase of the alloy began crystallizing. The magnetic saturation of the heat-treated alloy also increased with the growth in the crystalline phases. The 50 h milled sample annealed at 700 °C was found to have the highest magnetic anisotropy as observed from the temperature-dependent zero-field cooled and field cooled magnetization measurements. The high-pressure X-ray diffraction measurements revealed that the amorphous state of the alloy remained stable up to 11.3 MPa. It also revealed the structural similarities of the Fe
70
Cr
10
Nb
10
B
10
alloy with those of the Fe
70
M
10
B
20
(M = Nb and Cr) types. For all practical purposes, the microstructural stability under high compressive pressure represents the consolidation properties of the nanostructured magnetic materials since both pressure and temperature-induced phase transformations are the primary controlling factors for the specific magnetization properties of the alloy.
Journal Article
Composite Magnetoelectrics - Materials, Structures, and Applications
This book gives the reader a summary of the theory behind magnetoelectric phenomena, later introducing magnetoelectric materials and structures and the techniques used to fabricate and characterize them. Part two of the book looks at magnetoelectric devices. Applications include magnetic and current sensors, transducers for energy harvesting, microwave and millimeter wave devices, miniature antennas and medical imaging. The final chapter discusses progress towards magnetoelectric memory.
eBook