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Deformation-induced martensitic transformation (DIMT) has been used for designing high-performance alloys to prevent structural failure under static loads. Its effectiveness against fatigue, however, is unclear. This limits the application of DIMT for parts that are exposed to variable loads, although such scenarios are the rule and not the exception for structural failure. Here we reveal the dual role of DIMT in fatigue crack growth through in situ observations. Two antagonistic fatigue mechanisms mediated by DIMT are identified, namely, transformation-mediated crack arresting, which prevents crack growth, and transformation-mediated crack coalescence, which promotes crack growth. Both mechanisms are due to the hardness and brittleness of martensite as a transformation product, rather than to the actual transformation process itself. In fatigue crack growth, the prevalence of one mechanism over the other critically depends on the crack size and the mechanical stability of the parent austenite phase. Elucidating the two mechanisms and their interplay allows for the microstructure design and safe use of metastable alloys that experience fatigue loads. The findings also generally reveal how metastable alloy microstructures must be designed for materials to be fatigue-resistant.

In superelastic alloys, large deformation can revert to a memorized shape after removing the stress. However, the stress increases with increasing temperature, which limits the practical use over a wide temperature range. Polycrystalline Fe-Mn-Al-Ni shape memory alloys show a small temperature dependence of the superelastic stress because of a small transformation entropy change brought about by a magnetic contribution to the Gibbs energies. For one alloy composition, the superelastic stress varies by 0.53 megapascal/°C over a temperature range from −196 to 240°C.

Ti alloys have attracted continuing research attention as promising biomaterials due to their superior corrosion resistance and biocompatibility and excellent mechanical properties. Metastable β-type Ti alloys also provide several unique properties such as low Young’s modulus, shape memory effect, and superelasticity. Such unique properties are predominantly attributed to the phase stability and reversible martensitic transformation. In this study, the effects of the Nb and Zr contents on phase constitution, transformation temperature, deformation behavior, and Young’s modulus were investigated. Ti–Nb and Ti–Nb–Zr alloys over a wide composition range, i.e., Ti–(18–40)Nb, Ti–(15–40)Nb–4Zr, Ti–(16–40)Nb–8Zr, Ti–(15–40)Nb–12Zr, Ti–(12–17)Nb–18Zr, were fabricated and their properties were characterized. The phase boundary between the β phase and the α′′ martensite phase was clarified. The lower limit content of Nb to suppress the martensitic transformation and to obtain a single β phase at room temperature decreased with increasing Zr content. The Ti–25Nb, Ti–22Nb–4Zr, Ti–19Nb–8Zr, Ti–17Nb–12Zr and Ti–14Nb–18Zr alloys exhibit the lowest Young’s modulus among Ti–Nb–Zr alloys with Zr content of 0, 4, 8, 12, and 18 at.%, respectively. Particularly, the Ti–14Nb–18Zr alloy exhibits a very low Young’s modulus less than 40 GPa. Correlation among alloy composition, phase stability, and Young’s modulus was discussed.

Formation of a habit plane during martensitic transformation is related to an invariant plane strain transformation, which involves dislocation glide and twins. In the current work, the Phenomenological Theory of Martensitic Transformation (PTMT) is employed to study the crystallographic features while the phase field simulation is used to study the microstructure evolution for martensitic transformation of Ti-6Al-4V alloy. Results show that mechanical constraints play a key role in the microstructure evolution. It is shown that a twinned structure with very small twinned variants is geometrically difficult to form due to the lattice parameters of Ti-6Al-4V alloy. It is concluded that the predicted habit plane from the PTMT is consistent with results of the micro-elastic theory. The formation of a triangular morphology is favored geometrically and elastically.

This article investigated the microstructure of Ti6Al4V that was fabricated via selective laser melting; specifically, the mechanism of martensitic transformation and relationship among parent β phase, martensite (α’) and newly generated β phase that formed in the present experiments were elucidated. The primary X-ray diffraction (XRD), transmission electron microscopy (TEM) and tensile test were combined to discuss the relationship between α’, β phase and mechanical properties. The average width of each coarse β columnar grain is 80–160 μm, which is in agreement with the width of a laser scanning track. The result revealed a further relationship between β columnar grain and laser scanning track. Additionally, the high dislocation density, stacking faults and the typical ( 10 1 ¯ 1 ) twinning were identified in the as-built sample. The twinning was filled with many dislocation lines that exhibited apparent slip systems of climbing and cross-slip. Moreover, the α + β phase with fine dislocation lines and residual twinning were observed in the stress relieving sample. Furthermore, both as-built and stress-relieved samples had a better homogeneous density and finer grains in the center area than in the edge area, displaying good mechanical properties by Feature-Scan. The α’ phase resulted in the improvement of tensile strength and hardness and decrease of plasticity, while the newly generated β phase resulted in a decrease of strength and enhancement of plasticity. The poor plasticity was ascribed to the different print mode, remained support structures and large thermal stresses.

This study elucidates the influence of rapid heating (300 °C/s) on martensitic transformation pathways, crystallographic variant selection, and the resulting mechanical performance in a medium-carbon steel. Compared with conventional heating, rapid heating markedly refines the prior austenite grain (PAG) and martensitic substructures, reducing the mean PAG size from 16.08 μm to 5.06 μm and the martensitic block size from 4.24 μm to 2.41 μm. The accelerated austenitizing and quenching promote a higher density of high-angle grain boundaries (HAGBs) and favor variant selection dominated by the closely packed (CP) group. Σ3 twin boundaries are also found to assist variant nucleation and contribute to microstructural complexity. Despite a marginal decrease in tensile strength, rapid-heated steels exhibit significantly enhanced ductility and a 28.3% increase in the product of strength and elongation (PSE) compared to their conventionally treated counterparts. These findings demonstrate that rapid heating not only enables effective refinement of martensitic substructures but also offers a powerful means of controlling variant evolution, thereby achieving a superior strength–ductility synergy in martensitic steels.

Shape memory materials are a class of smart materials able to convert heat into mechanical strain (or strain into heat) by virtue of a martensitic phase transformation. Some brittle materials such as intermetallics and ceramics exhibit a martensitic transformation but fail by cracking at low strains and after only a few applied strain cycles. Here we show that such failure can be suppressed in normally brittle martensitic ceramics by providing a fine-scale structure with few crystal grains. Such oligocrystalline structures reduce internal mismatch stresses during the martensitic transformation and lead to robust shape memory ceramics that are capable of many superelastic cycles up to large strains; here we describe samples cycled as many as 50 times and samples that can withstand strains over 7%. Shape memory ceramics with these properties represent a new class of actuators or smart materials with a set of properties that include high energy output, high energy damping, and high-temperature usage.

As a promising candidate in the construction industry, iron-based shape memory alloy (Fe-SMA) has attracted lots of attention in the engineering and metallography communities because of its foreseeable benefits including corrosion resistance, shape recovery capability, excellent plastic deformability, and outstanding fatigue resistance. Pilot applications have proved the feasibility of Fe-SMA as a highly efficient functional material in the construction sector. This paper provides a review of recent developments in research and design practice related to Fe-SMA. The basic mechanical properties are presented and compared with conventional structural steel, and some necessary explanations are given on the metallographic transformation mechanism. Newly emerged applications, such as Fe-SMA-based prestressing/strengthening techniques and seismic-resistant components/devices, are discussed. It is believed that Fe-SMA offers a wide range of applications in the construction industry but there still remains problems to be addressed and areas to be further explored. Some research needs at material-level, component-level, and system-level are highlighted in this paper. With the systematic information provided, this paper not only benefits professionals and researchers who have been working in this area for a long time and wanting to gain an in-depth understanding of the state-of-the-art, but also helps enlighten a wider audience intending to get acquainted with this exciting topic.

Additive manufacturing (AM) constitutes the new paradigm in materials processing and its use on metals and alloys opens new unforeseen possibilities, but is facing several challenges regarding the design of the microstructure, which is particularly awkward in the case of functional materials, like shape memory alloys (SMA), as they require a robust microstructure to withstand the constraints appearing during their shape change. In the present work, the attention is focused on the AM of the important Fe-Mn-Si-based SMA family, which is attracting a great technological interest in many industrial sectors. Initially, an overview on the design concepts of this SMA family is offered, with special emphasis to the problems arising during AM. Then, such concepts are considered in order to experimentally develop the AM production of the Fe-20Mn-6Si-9Cr-5Ni (wt%) SMA through laser powder bed fusion (LPBF). The complete methodology is approached, from the gas atomization of powders to the LPBF production and the final thermal treatments to functionalize the SMA. The microstructure is characterized by scanning and transmission electron microscopy after each step of the processing route. The reversibility of the ε martensitic transformation and its evolution on cycling are studied by internal friction and electron microscopy. An outstanding 14% of fully reversible thermal transformation of ε martensite is obtained. The present results show that, in spite of the still remaining challenges, AM by LPBF offers a good approach to produce this family of Fe-Mn-Si-based SMA, opening new opportunities for its applications.

The use of magnetic shape memory alloys (MSMA s ) in manufacturing industry has increased significantly in recent years. This is mainly due to their great interest in their potential applications in smart devices, because of the reversible distortions suffered. The well-known example of these combinations is the Heusler type. A review is given of experimental works concerning the examination of magnetic field, structural phase transitions, and the magnetocaloric impact in Heusler Ni–Mn–X (X = In, Sn, Sb) and Ni–Co–Mn–Y (Y = In, Sn, Sb) alloys. This type of compounds has excellent properties, for example, the presence of coupled magnetostructural (coïncident magnetic and martensitic transitions) and metamagnetostructural phase transitions (coïncident metamagnetic (ferromagnetic-antiferromagnetic) and martensitic transitions), the magnetocaloric impact (MC), and the large magnetoresistance change (MR). The conceivable difficulties and remaining problems are briefly discussed.