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To determine how bamboo loadings (2.5-5 wt%) and compatibilization with PBAT-g-MAH (BP-1, 10 wt%) affect melt flow and early-time mineralization of PLA biocomposites under near-ambient soil-compost conditions (ASTM D5988), while using PBAT-g-GMA (BP-2) only as a melt-flow screening reference. Melt flow index (MFI, ASTM D1238, 2.16 kg; 190/210/230 °C) was first measured for neat PLA and PLA/BP-1/BP-2 blends to select a printable matrix. PLA/10BP-1 composites containing 2.5-5 wt% bamboo were then compounded, extruded as bars for biodegradation tests, and validated by FFF printing. Biodegradation was quantified from titrimetric CO evolution in soil-compost reactors at 21 ± 2 °C and pH ≈ 7 (triplicate specimens plus triplicate blanks; mean ± SD and endpoint statistics). ATR-FTIR was used to support mechanistic interpretation. BP-1 markedly increased MFI relative to neat PLA, whereas BP-2 remained close to the neat matrix, consistent with epoxy-driven coupling that can raise viscosity. Under ambient burial, all materials exhibited very low mineralization over 0-23 days; PLA/10BP-1/2.5B and PLA/10BP-1/5B showed a slight increase in net CO evolution compared with neat PLA, but the differences remained modest and within the experimental uncertainty, reflecting a balance between bamboo's pro-hydrolytic effect and the sealing action of PBAT-g-MAH compatibilization. The data delineate a printing-degradation window in which PLA/10BP-1 with 2.5-5 wt% bamboo combines easy processing and short-term durability while preserving industrial compostability at end-of-life.

Polypropylene synthesis is a critical process in the plastics industry, where control of catalytic activity is essential to ensure the quality and performance of the final product. In this study, the effect of two inhibitors, propanol and arsine, on the properties of synthesized polypropylene was investigated. Experiments were conducted using a conventional catalyst to polymerize propylene, and different concentrations of propanol and arsine were incorporated into the process. The results revealed that the addition of propanol led to a significant decrease in the Melt Flow Index (MFI) of the resulting polypropylene. The reduction in the MFI was most notable at a concentration of 62.33 ppm propanol, suggesting that propanol acts as an effective inhibitor by slowing down the polymerization rate and thus reducing the fluidity of the molten polypropylene. On the other hand, introducing arsine as an inhibitor increased the MFI of polypropylene. The maximum increase in the MFI was observed at a concentration of 0.035 ppm arsine. This suggests that small amounts of arsine affect the MFI and Mw of the produced PP. Regarding the catalyst productivity, it was found that as the concentration of propanol in the sample increased (approximately seven ppm), there was a decrease in productivity from 45 TM/kg to 44 TM/kg. Starting from 10 ppm, productivity continued to decline, reaching its lowest point at 52 ppm, with only 35 MT/kg. In the case of arsine, changes in catalyst productivity were observed at lower concentrations than with propanol. Starting from about 0.006 ppm, productivity decreased, reaching 39 MT/kg at a concentration of 0.024 ppm and further decreasing to 36 TM/kg with 0.0036 ppm. Computational analysis supported the experimental findings, indicating that arsine adsorbs more stably to the catalyst with an energy of −60.8 Kcal/mol, compared to propanol (−46.17 Kcal/mol) and isobutyl (−33.13 Kcal/mol). Analyses of HOMO and LUMO orbitals, as well as reactivity descriptors, such as electronegativity, chemical potential, and nucleophilicity, shed light on the potential interactions and chemical reactions involving inhibitors. Generated maps of molecular electrostatic potential (MEP) illustrated the charge distribution within the studied molecules, further contributing to the understanding of their reactivity. The computational results supported the experimental findings and provided additional information on the molecular interactions between the inhibitors and the catalyst, shedding light on the possible modes of inhibition. Solubles in xylene values indicate that both propanol and arsine affect the polymer’s morphology, which may have significant implications for its properties and final applications.

This research study examined how the use of dimethylformamide (DMF) as an inhibitor affects the propylene polymerization process when using a Ziegler–Natta catalyst. Several experiments were carried out using TiCl4/MgCl2 as a catalyst, aluminum trialkyl as a cocatalyst, and different amounts of DMF. Then, we analyzed how DMF influences other aspects of the process, such as catalyst activity, molecular weight, and the number of branches in the polymer chains obtained, using experimental and computational methods. The results revealed that as the DMF/Ti ratio increases, the catalyst activity decreases. From a concentration of 5.11 ppm of DMF, a decrease in catalyst activity was observed, ranging from 45 TM/Kg to 44 TM/Kg. When the DMF concentration was increased to 40.23 ppm, the catalyst activity decreased to 43 TM/Kg, and with 75.32 ppm, it dropped even further to 39 TM/Kg. The highest concentration of DMF evaluated, 89.92 ppm, resulted in a catalyst productivity of 36.5 TM/Kg and lost productivity of 22%. In addition, significant changes in the polymer’s melt flow index (MFI) were noted as the DMF concentration increased. When 89.92 ppm of DMF was added, the MFI loss was 75%, indicating a higher flowability of the polymer. In this study, it was found that dimethylformamide (DMF) exhibits a strong affinity for the titanium center of a Ziegler–Natta (ZN) catalyst, with an adsorption energy (Ead) of approximately −46.157 kcal/mol, indicating a robust interaction. This affinity is significantly higher compared to propylene, which has an Ead of approximately −5.2 kcal/mol. The study also revealed that the energy gap between the highest occupied molecular orbital (HOMO) of DMF and the lowest unoccupied molecular orbital (SOMO) of the Ziegler–Natta (ZN) catalyst is energetically favorable, with a value of approximately 0.311 eV.

Mechanical recycling of plastics is regarded as the best option to minimize plastic waste pollution in the environment as it is well established and offers valorisation of plastics; however, there is limited research on the mechanical recyclability of biopolymers. This work aimed to evaluate the effect of multiple reprocessing on the mechanical, thermal, physical, chemical, and morphological properties of poly (butylene adipate-co-terephthalate) (PBAT), poly (butylene succinate) (PBS), poly (lactic acid) (PLA), PBAT-PBS blend, and PBAT-thermoplastic starch (TPS) composite. Low-density polyethylene (LDPE), a conventional non-biodegradable plastic, was also reprocessed for comparison studies. The biopolymers were extruded seven times in a twin-screw extruder and injection moulded into test specimens. Their properties were investigated at each extrusion cycle. Tensile, impact strength, and melt flow index (MFI) results of neat PBAT and PBAT-TPS were stable with slight changes throughout the seven reprocessing cycles and were comparable to LDPE. The properties of PBS, PLA, and PBAT-PBS blend, on the other hand, started to decrease after the second melt extrusion cycle. In addition, differential scanning calorimetry (DSC), thermogravimetry (TGA), and dynamic mechanical analysis (DMA) results showed that LDPE, PBAT, and PBAT-TPS exhibited better thermal and mechanical stability as compared to PBS, PLA, and PBAT-PBS blend. The FTIR spectroscopy results showed that the characteristic peaks of C=O and C–O around 1710 cm−1 and 1046–1100 cm−1 for PBS, PLA, and PBAT-PBS decreased due to multiple thermal processing, while those of PBAT and PBAT-TPS were unaffected. Scanning electron microscopy (SEM) micrographs of the fractured cross-sectional surface of PBS, PLA, and PBAT-PBS tensile specimens clearly evidenced the degradation of the biopolymers by severely fractured morphology as a result multiple reprocessing cycle. The results demonstrate that the fully biodegradable PBAT and PBAT-TPS can be mechanically recycled for at least seven cycles, and therefore, the service life of biodegradable polymers can be extended, and it is comparable with petroleum-based plastic.

The thermal and rheological properties of bio-composite filament materials are crucial characteristics in the development of a bio-composite Fused Deposition Modeling (FDM) filament since the printing mechanism of FDM strongly depends on the heating and extrusion process. The effect of chemical treatment on the thermal and rheological properties was investigated to develop composite filaments for FDM using natural fibres such as sugar palm fibre (SPF). SPF underwent alkaline and silane treatment processes before being reinforced with PLA for improving adhesion and removing impurities. Thermogravimetric Analysis (TGA), Differential Scanning Calorimetric (DSC), and Melt Flow Index (MFI) analyses were conducted to identify the differences in thermal properties. Meanwhile, a rheological test was conducted to investigate the shear stress and its viscosity. The TGA test shows that the SPF/PLA composite treated with NaOH and silane showed good thermal stability at 789.5 °C with 0.4% final residue. The DSC results indicate that the melting temperature of all samples is slightly the same at 155 °C (in the range of 1 °C), showing that the treatment does not interfere with the melting temperature of the SPF/PLA composite. Thus, the untreated SPF/PLA composite showed the highest degradation temperature, which was 383.2 °C. The SPF/PLA composite treated with NaOH and silane demonstrated the highest melt flow index of 17.6 g/min. In conclusion, these findings offer a reference point for determining the filament extrusion and printability of SPF/PLA composite filaments.

This article presents the effect of twin-screw extrusion processing parameters, including temperature and rotational speed of screws, on the structure and properties of four grades of polylactide (PLA). To evaluate the critical processing parameters for PLA and the possibilities for oxidative and thermomechanical degradation, Fourier-transform infrared spectroscopy (FT-IR), oscillatory rheological analysis, and differential scanning calorimetry (DSC) measurements were used. The influence of degradation induced by processing temperature and high shearing conditions on the quality of the biodegradable polyesters with different melt flow indexes (MFIs)was investigated by color analysis within the CIELab scale. The presented results indicate that considering the high-temperature processing of PLA, the high mass flow index and low viscosity of the polymer reduce its time of residence in the plastifying unit and therefore limit discoloration and reduction of molecular weight due to the degradation process during melt mixing, whereas the initial molecular weight of the polymer is not an essential factor.

The present research aims to produce plastic welding wires from recycled polypropylene (r-PP) for use in hot gas welding and to analyze their mechanical and physical properties in comparison to commercial polypropylene (PP) welding wires. The welding was performed at temperatures of 250°C, 300°C, and 350°C and evaluated per the DVS 2203-2 standard. The results indicate that r-PP demonstrated commendable performance at 250°C, with a tensile strength of 7.87 MPa, an elastic modulus of 963.43 MPa, and a break elongation of 1.20%. r-PP showed a greater melt flow index (MFI) than PP, indicating enhanced flowability during welding. Despite r-PP exhibiting somewhat worse mechanical properties compared to virgin PP, it was generally appropriate for low to average-strength applications. The use of r-PP not only decreases material expenses and plastic waste but also supports its principles of environmental sustainability and a circular economy.

This study deals with the development of Nylon-6 fused deposition modeling (FDM) filaments for additive manufacturing, which couples high mechanical performances with eco-sustainability. These filaments were extruded from recycled Nylon-6 granulates through a dedicated twin-screw extrusion line, which processes either pure Nylon-6 grains, or mixtures of such a material with minor fractions of acrylonitrile butadiene styrene (ABS) and titanium dioxide (TiO2). The rheological and thermal properties of the investigated filaments are analyzed, including melt flow index, melting temperature, and decomposition temperature, which are of the utmost importance when avoiding the overheating and decomposition of the material. Such a study is conducted in both pre-extrusion and post-extrusion conditions. The tensile strength, the wear resistance, and the printability of the examined recycled Nylon-6 filaments are also studied by comparing the properties of such filaments with those exhibited by different nylon-based filaments for FDM that are available in the market. The given results show that the recycling of Nylon-6 through the “caprolactam” regeneration route enables the newly formed material to retain high physical and mechanical properties, such as tensile strength at yield in the interval 55.79–86.91 MPa. Referring to the basic composition of the filaments examined in the present study, this remarkably high-yield strength is accompanied by a Young modulus of 1.64 GPa, and wear resistance of 92 µm, under a 15 min/1 kg load pin-on-disk test carried at the sliding speed of 250 rpm.

The mechanical recycling of mono-material biaxially oriented polypropylene (BOPP) packaging films produces recycled polypropylene (rPP) with degraded properties, limiting its use in higher-performance applications. This study investigates rPP reinforcement with 6–12 µm microcellulose fibres (MCFs, 2–10 pbw) and microcellulose-derived biochar (BC, 5–20 pbw), characterized by DSC, TGA/DTG, MVR/MFR, temperature-dependent rheology, mechanical testing and water contact angle (WCA) measurements. Both fillers acted as heterogeneous nucleating agents, shifting crystallization by up to 4 °C and increasing crystallinity by 2–4%. MCF introduced an additional low-temperature degradation step, whereas BC increased onset and peak degradation temperatures by up to 20 °C and increased char yield. Low MCF loadings increased MVR/MFR by 20–25% and reduced melt viscosity, while BC decreased flow indices by up to 50% and stiffened the melt. Tensile and flexural moduli increased by 15–25% with MCF and 40–50% with BC, with a stiffness–toughness trade-off at the highest BC contents. MCF reduced the water contact angle to 63.0° at 10 pbw, while BC increased it to 108.1° at 20 pbw, indicating opposite effects on surface wettability. Converting a single cellulosic feedstock into fibrous or carbonised fillers enables bio-based upgrading of rPP, in line with circular economy principles.

Gum rosin esters are some of the most common gum rosin derivatives used in different applications, such as coatings, paper, varnishes, chewing gum, and food industries. In this study, gum rosin esters are used as additives for polylactic acid (PLA) to improve its processability and thermal stability. Blends of an amorphous PLA with two different gum rosin esters, pentaerythritol ester and glycerol ester, were prepared by melt extrusion process in concentrations from 1, 3, and 5 phr. Besides the comparison of thermal degradation, microstructure assessment, and melt flow index (MFI) analysis, the processability performance during testing samples production by injection molding process was evaluated. Experimental results showed that MFI values of PLA-gum rosin ester blends increased by 100%, 147%, and 164%, along with increasing content of gum rosin esters addition, in both cases. Also, both derivatives slightly improved PLA thermal stability (around 3ºC higher). Injection molding temperature decreased by at least 20 °C for PLA-gum rosin ester blends compared with neat PLA. Furthermore, the maximum tensile strength of PLA-gum rosin esters was negligibly affected in formulations with low content of gum rosin esters, and the FESEM images revealed a good dispersion and compatibility of gum rosin ester particles into PLA matrix in both concentrations.