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The study investigated the effects of laboratory ageing on the fluxed and water-foamed asphalt binders in scope of Fourier transform infrared spectroscopic measurements of ageing indicators and changes in their chemical composition. The investigated binders included two paving grades, two polymer modified asphalt binders, and a highly modified asphalt binder. The bio-flux additive was produced from rapeseed methyl esters in an oxidation reaction in the presence of a metal catalyst and organic peroxide. The use of the bio-origin additive, in particular oil derivatives, was aimed at softening and better foaming of asphalt binders. This modification is possible due to the good mixability of vegetable oils with an asphalt binder, which gives a homogeneous product with reduced stiffness. The study involved the rolling thin film oven, short-term, and the pressure ageing vessel, long term, and ageing to induce oxidation on the evaluated asphalt binders. The addition of the bio-flux additive has significantly decreased the measured content of ketone compounds related to oxidation in both non-aged and aged asphalt binders, although this effect after ageing were far smaller in magnitude. Additionally, both ageing processes decreased significantly the absorbances in the ester spectral bands specific to the bio-flux additive. All mentioned effects were similar in magnitude in all tested asphalt binders.

Context Ultrathin overlays are preventive maintenance measures; the tensile and shear stresses generated inside a structural layer under vehicle load are greater than those of conventional thickness asphalt pavement. Therefore, asphalt binders must use high-viscosity and elasticity unique cementing materials to ensure stability. To investigate the modification mechanism of styrene–butadiene–styrene (SBS)/ethylene-butyl acrylate-glycidyl methacrylate copolymer (PTW) high-viscosity modified asphalt binder suitable for ultrathin overlays, the compatibility and molecular behavior of SBS/PTW high-viscosity modified asphalt binder were analyzed by the molecular dynamics (MD) method. These research results provide a reference for preparing ultrathin overlay high-performance composite modified asphalt binder. Methods SBS molecular models, PTW molecular models, asphalt binder molecular models, SBS/asphalt binder blend systems, and SBS/PTW/asphalt binder blend systems were sequentially constructed using Materials Studio (MS) software. The compatibility of SBS, PTW, and SBS/PTW with asphalt binder and the diffusion coefficients of SBS, PTW, and SBS/PTW in the asphalt binder were investigated separately using the MD method. The mechanical properties and molecular behavior of SBS, PTW, and SBS/PTW blended with asphalt binder were studied. The research results indicate that the compatibility of PTW with asphalt binder is better than that of SBS with asphalt binder. PTW can effectively decrease the solubility parameter of asphalt binder and improve the compatibility between SBS and asphalt binder. PTW effectively improves the diffusion coefficient and interaction energy of SBS in asphalt binder by up to 29% and 83%. In addition, SBS/PTW had a significant positive effect on the mechanical properties of the asphalt binders, increasing the elastic modulus ( E ), bulk modulus ( K ), and shear modulus ( G ) of the asphalt binder by 4.6%, 9.5%, and 3.5%, respectively, compared to SBS. The results indicate that the SBS/PTW modified asphalt binder composite can significantly improve the high-temperature shear resistance of asphalt binder. Meanwhile, SBS and PTW improve the self-aggregation behavior between asphalt binder component molecules. The distance between the center of mass of asphalt binder and resin system molecules is increased. PTW enhances the extensibility of the branched chains of asphalt binder component molecules and improves the interaction between asphalt binder components and the chains. This further enhances the density and stability of the asphalt binder molecular structure system, improving the physical properties of the asphalt binder.

Styrene Butadiene Styrene (SBS) polymer-modified asphalt binders have become widely used in asphalt pavement because of their advantages in high- and low-temperature performance and fatigue resistance. Asphalt pavement is inevitably exposed to sunlight and ultraviolet (UV) radiation during its construction and service life. However, consideration of the aging effect of UV radiation is still limited in current pavement design and evaluation systems. In order to evaluate the impact of UV radiation on the aging properties of SBS-modified asphalt binders, UV aging tests were performed on Rolling Thin Film Oven Test (RTFOT)-aged samples with different UV radiation intensities and aging times. Sixteen different groups of tests were conducted to compare the rheological properties and functional group characteristics of SBS-modified asphalt binders. Dynamic Shear Rheometer (DSR), Bending Beam Rheometer (BBR), FTIR, and SEM tests were conducted to evaluate the aging mechanisms in various UV aging conditions. The results found that UV radiation seriously destroys the network structure formed by the cross-linking effect in SBS-modified asphalt binders, which aggravates the degradation of SBS and results in a great change of rheological properties after UV aging. The nature of SBS-modified asphalt binder aging resulted from the degradation of SBS and the changes of asphalt binder base composition, which lead to the transformation of colloidal structure and the deterioration of asphalt binder performance. The tests also found that continuous UV radiation can increase shrinkage stress in the asphalt binder surface and leads to surface cracking of the asphalt binder.

Due to periodic variations in temperature and heavy traffic loading, hot-mix asphalt (HMA) pavements undergo considerable distress during their service life. The rheological properties of asphalt binder, when subjected to complex physical and chemical processes, make it stiff and sometimes brittle, which ultimately plays a huge part in pavement deterioration. This phenomenon is commonly known as asphalt aging. Incorporating polymer modifiers with virgin asphalt can work as an effective means to change the binder properties and alleviate the issues related to asphalt aging. Different types of polymers, including elastomers, plastomers, and reactive polymers, can mixed in different combinations with the virgin asphalt to create polymer-modified binders (PMBs). In general, polymers are typically added to the virgin asphalt binder in PMB manufacturing at weight percentages ranging from 3% to 7%. Previous research suggests that many polymer-modified binders (PMBs) show great resiliency and perform extremely well during field and laboratory testing, although the complex nature of asphalt itself makes it significantly difficult to understand the relationship and compatibility of the asphalt–polymer system. This paper aims to develop a comprehensive literature review on the chemical aspects, microscopic structure, and compatibility of polymers with virgin asphalt. It was found that swelling, storage stability, blend morphology, and the polymer mixing technique play a great role in the compatibility of asphalt–polymer systems. Thermoplastic elastomers (e.g., styrene–butadiene–styrene) and plastomers (e.g., ethylene–vinyl acetate) are the most used polymer modifiers for asphalt binders. The compatibility of the polymer–asphalt system can be improved by sulfur vulcanization, antioxidants, hydrophobic clay minerals, functionalization, and reactive polymers, among other techniques.

When exposed to sun radiation and heat, asphalt binders age, resulting in reduced flexibility, cracking, and pavement failure. Given the increasing demands of traffic, environmental concerns, and resource scarcity, highway agencies and researchers are actively seeking solutions that meet performance requirements and demonstrate awareness of using non-renewable resources. Epoxy asphalt (EA) promotes sustainability concepts due to its production at significantly lower mixing and compaction temperatures, enhanced durability, improved serviceability, reduced maintenance needs, and successful recycling and reuse in hot asphalt mixtures. Crumb rubber, a widely recognized recycled waste tire material, is considered a viable option for promoting sustainability and enhancing asphalt binder properties. This study aims to enhance the durability and long-term performance of asphalt binders by utilizing sustainable materials. Six types of asphalt binders were employed: PG 67-22 base asphalt binder; styrene–butadiene–styrene (SBS)-modified PG 76-22 and PG 88-22H (3.5% and 7.0% dosage rates, respectively); a hybrid PG 76-22CS-modified asphalt binder prepared with SBS and crumb rubber modifiers; and 25EAB and 50EAB epoxy-modified asphalt binders prepared at 25 and 50% dosage rates, respectively. Results indicate that the sustainable asphalt binders PG 76-22CS, 25EAB, and 50EAB demonstrated comparable or superior performance compared to SBS-modified asphalt binders, as measured by rutting and fatigue factors. Additionally, epoxy asphalt binders had better anti-aging and cracking resistance, as shown by the outcomes of Fourier-transform infrared spectroscopy and linear amplitude sweep tests, respectively. This study contributes valuable insights into the potential of sustainable materials to enhance the overall performance and resilience of asphalt binders.

In this project, the adhesion property and moisture effect between styrene–butadiene–styrene (SBS) modified asphalt binder and aggregate were studied to reveal their interface adhesion mechanism. The influence of SBS contents on adhesion property and moisture effect between binder and aggregate phases were investigated using molecular dynamics simulation. Moreover, the double-layer adhesion models of asphalt binder–aggregate and triple-layer debonding models of asphalt binder–water–aggregate were constructed and equilibrated, and the adhesion property and the moisture effect were evaluated numerically. The results indicate that the built SBS-modified asphalt binder models show favorable reliability in representing the real one. The variation in the work of adhesion for SBS modified asphalt binder–quartz is not remarkable with the SBS content when its content is relatively low. However, the work of adhesion decreased significantly when the content was higher than 6 wt.%, which is consistent with the experimental results. The adhesion between SBS-modified asphalt binder and quartz is derived from Van der Waals energy. The modified asphalt binder with a high SBS modifier content (8 wt.% and 10 wt.%) shows much better moisture resistance (nearly 30% improved) than the unmodified asphalt binder from the work of debonding results. According to the Energy Ratio (ER) values, asphalt binders with high SBS content (8 wt.% and 10 wt.%) present a good moisture resistance performance. Therefore, the SBS content should be seriously selected by considering the dry and wet conditions that are used to balance the adhesion property and debonding properties. The content of 4 wt.% may be the optimal content under the dry adhesion and moisture resistance.

The growing amount of waste toner (WT) has posed a significant environmental challenge. Meanwhile, researchers are interested in the feasibility of utilizing waste toner as an asphalt binder modifier because its primary chemical components (Styrene-acrylic copolymer and carbon black) are known to improve asphalt properties. The objective of this study was to evaluate the chemical and rheological properties of the waste-toner-modified asphalt binder and hence determine the suitability of integrating waste toner for asphalt modification. The waste-toner-modified asphalt (TMA) binders were produced by blending base asphalt with two types of waste toners of different gradation sizes. Microscopic tests such as x-ray fluorescence (XRF), attenuated total reflectance transform infrared spectroscopy (ATR-FTIR), and scanning electron microscopy with energy dispersive X-ray (SEM-EDS) and fluorescence microscope, as well as rheology tests such as multiple stress creep recovery (MSCR) tests, oscillation tests, and bending beam rheometer tests were performed. The FTIR results showed that there was a chemical reaction between waste toners and base asphalt binder. A fluorescence effect was observed on the binders produced with different toners used in this research. The binder modified with an optimal content of 8%WTs revealed better high and low-temperature properties. Additionally, 8%WTs used in this research could change the PG70-22 binder to PG76-22 binder. The rutting properties of asphalt material were improved for its improved elasticity. In addition, the 200-mesh TMA binders were desirable with respect to waste toner particle size. Overall, there is a benefit to using waste toner in the asphalt industry.

Epoxy-modified asphalt binder has been widely used in steel deck pavement due to its excellent properties and it is a potential candidate for long life pavements. However, its short reserve time limits its widespread application in pavement engineering. Therefore, this work developed a novel epoxy-modified asphalt binder composed of a laboratory-made curing agent as a solution. Firstly, optimization of preparation temperature of this new material was studied to balance the requirements of enough construction time and the material strength and elongation. The epoxy-modified asphalt binder, prepared at the optimal temperature of 140 °C, had a reserve time exceeding 120 min, whereas the tensile strength and the elongation at failure were 2.22 MPa and 216%, respectively, which satisfied the standard requirements of paving epoxy material well. Secondly, the asphalt mixture property tests demonstrate excellent high-temperature rutting resistance, water stability and low-temperature anti-cracking ability. Additionally, the compatibility and colloidal stability of this epoxy-modified asphalt binder were analyzed in terms of microphase structure. The uniform microphase distribution of this binder showed by the laser confocal microscope observation in both short-term aging case and long-term aging case, indicates the great compatibility between asphalt and epoxy resin during paving process and service life. Furthermore, fatigue tests were conducted to evaluate the long-term durability. The fatigue life of epoxy-modified asphalt mixtures increased by 435%, 427%, 342%, and 276% under the stress ratios of 0.3, 0.4, 0.5, and 0.6, respectively, compared to those of SBS-modified asphalt mixtures. All these results indicate that the new epoxy-modified asphalt material is promising for applications in pavement engineering, especially suitable for long-life road pavement.

SBS (styrene-butadiene-styrene block copolymer) is a thermoplastic elastomer with properties most similar to rubber. SBS asphalt modifier is mainly composed of a styrene-butadiene-styrene block copolymer with a certain amount of additives and stabilizers. SBS-modified asphalt binder has always been the most commonly used pavement material both domestically and internationally. However, conventional wet-process SBS-modified asphalt binder requires manufacturers to produce it in advance and transport it to a mixing plant for blending. This has provided an opportunity for unscrupulous businesses to reduce the amount of SBS by adding other substances, allowing inferior asphalt binder to pass inspections undetected. At the same time, conventional wet-process SBS-modified asphalt tends to undergo phase separation and experience a decline in performance as the storage time increases. However, dry-process SBS-modified asphalt can be directly added at the mixing plant, effectively addressing the issues associated with conventional wet-process SBS-modified asphalt. It also helps to reduce environmental pollution to a certain extent. This study investigates the extraction process of dry-process SBS-modified asphalt binder. It clarifies the performance and modification mechanisms of two types of dry-process SBS-modified asphalt binder at different dosages through various testing methods, including basic indicators, rheological properties, infrared spectroscopy, and fluorescence microscopy. The results indicate that due to the incorporation of oil, crosslinker, solubilizer, and other substances into dry-process SBS modifier, there is a small amount of chemical reaction with asphalt in the melting process. The high- and low-temperature properties and fatigue properties of the two dry-process SBS-modified asphalt binders at a 7% dosage are close to wet SBS-modified asphalt binder at a 5% dosage.

Asphalt binder comprises four main fractions—asphaltenes (A), saturates (S), aromatics (A), and resins (R)—referred to as “SARA”. Asphaltenes plays an important role in determining the linear viscoelastic behavior of asphalt binders. In this research, asphaltenes are added as a distinct modifier to improve the performance properties of asphalt binder. The modified binders are aged using a rolling thin film oven. A dynamic shear rheometer is then used to measure the rheological properties of the binders at high temperatures. Changes in the chemical composition of the modified binders are also studied through the determination of SARA fractions, using precipitation and gravity-driven chromatography methods. The rheological results show that asphaltenes improve the stiffness and elasticity of asphalt binder. It is also shown that the addition of asphaltenes raises the high Performance grade (PG) temperature of the asphalt binder, with every 6% of asphaltenes added resulting in a one-interval increase in high PG temperature grade. SARA analysis shows that the increase in polar fraction content due to the addition of asphaltenes causes the stiffness, elasticity, and viscosity of asphalt binders to increase. The results indicate that asphaltenes are an effective yet inexpensive additive to improve asphalt binder properties at high temperatures.