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In stationary natural gas engines, lean-burn combustion offers higher engine efficiencies with simultaneous compliance with emission regulations. A prominent problem that one encounters with lean operation is cyclic variations. Advanced ignition systems offer a potential solution as they suppress cyclic variations in addition to extending the lean ignition limit. In this article, the performance of three ignition systems-conventional spark ignition (SI), single-point laser ignition (LI), and prechamber equipped laser ignition (PCLI)-in a single-cylinder natural gas engine is presented. First, a thorough discussion regarding the efficacy of several metrics, besides coefficient of variation of indicated mean effective pressure (COV_IMEP), in representing combustion instability is presented. This is followed by a discussion about the performance of the three ignition systems at a single operational condition, that is, same excess air ratio (λ) and ignition timing (IT). Next, these metrics are compared at the most optimal operational points for each ignition system, that is, at points where λ and IT are optimized to achieve highest efficiency. From these observations, it is noted that PCLI achieves the highest increase in engine efficiency, Δη = 2.1% points, and outperforms the other two methods of ignition. A closer look reveals that the coefficient of variation in ignition delay (COV_ID) was negligible, whereas that in coefficient of variation in combustion duration (COV_CD) was significantly lower by 2.2% points. However, the metrics COV_ID and COV_CD are not well correlated with COV_IMEP.

Diesel engines have always been the first choice as prime movers for commercial vehicles since a long time. However, for the past 20 years, many cities have adopted natural gas–powered vehicles with an aim of reducing air pollution. Thereafter, natural gas–operated engines, have experienced rapid development. With the adoption of natural gas engines many newer technologies were integrated which effectively contributed for reducing engine emissions within target limits. However, with requirements for enhanced comfort features like an air conditioner, pneumatic door, and shock absorbers, and other electric accessories, commercial and passenger CNG vehicles need to have better traction. In many cases, the maximum vehicle speed is limited. The objective of this paper is to study, evaluate, and summarize various approaches, strategies, and technologies developed for enhancing the torque of the engine. Most of these are applicable for a complete range of engine speeds. Integrating them for improving torque at slow engine speeds is a core objective here. Experimental results of a specimen CNG engine are presented, which shows enhancement in the torque as well as engine power at slow engine speed region with turbocharged configurations.

Waste heat recovery (WHR) from exhaust gases in natural gas engines improves the overall conversion efficiency. The organic Rankine cycle (ORC) has emerged as a promising technology to convert medium and low-grade waste heat into mechanical power and electricity. This paper presents the energy and exergy analyses of three ORC–WHR configurations that use a coupling thermal oil circuit. A simple ORC (SORC), an ORC with a recuperator (RORC), and an ORC with double-pressure (DORC) configuration are considered; cyclohexane, toluene, and acetone are simulated as ORC working fluids. Energy and exergy thermodynamic balances are employed to evaluate each configuration performance, while the available exhaust thermal energy variation under different engine loads is determined through an experimentally validated mathematical model. In addition, the effect of evaporating pressure on the net power output, thermal efficiency increase, specific fuel consumption, overall energy conversion efficiency, and exergy destruction is also investigated. The comparative analysis of natural gas engine performance indicators integrated with ORC configurations present evidence that RORC with toluene improves the operational performance by achieving a net power output of 146.25 kW, an overall conversion efficiency of 11.58%, an ORC thermal efficiency of 28.4%, and a specific fuel consumption reduction of 7.67% at a 1482 rpm engine speed, a 120.2 L/min natural gas flow, 1.784 lambda, and 1758.77 kW of mechanical engine power.

Cylinder-to-cylinder variation (CTCV) is a prevalent issue for natural gas (NG) premixed engines with port fuel injection (PFI), which significantly impacts the engine’s power performance, fuel economy, and reliability. Focusing on this issue, this study established a three-dimensional simulation platform based on a six-cylinder natural gas premixed engine. Quantitative analysis was conducted to discuss the differences in the main boundaries, combustion process, and engine power between cylinders. Additionally, influencing factors of CTCV were explored in terms of mixture uniformity and distribution uniformity. The results indicate that, for the NG premixed engine, many parameters vary significantly between cylinders even under the economical operating condition of 1200 rpm. For example, the difference rate in the peak cylinder pressure and peak phase between cylinder 3 and cylinder 2 can reach 23.5% and 24.3%, respectively. Through the design of simulation cases, it was found that improving the mixture uniformity had a more significant impact on CTCV than improving the distribution uniformity. For example, the relative standard deviation (RSD) of peak pressure decreased by 2.15% through mixture uniformity improvement, while it only decreased by 0.39% through distribution uniformity improvement. At a high speed of 1800 rpm, the influence of distribution uniformity on CTCV increased notably, but the influence of mixture uniformity still remained greater than that of distribution uniformity.

This study proposes an innovative Thermodynamic Activity Controlled Homogeneous Charge Compression Ignition (TAC-HCCI) strategy for diesel–natural gas dual-fuel engines, aiming to achieve high thermal efficiency while maintaining low emissions. By employing numerical simulation methods, the effects of the intake pressure, intake temperature, EGR rate, intake valve closing timing, diesel injection timing, diesel injection pressure, and diesel injection quantity on engine combustion, energy distribution, and emission characteristics were systematically investigated. Through a comprehensive analysis of optimized operating conditions, a high-efficiency and low-emission TAC-HCCI combustion technology for dual-fuel engines was developed. The core mechanism of TAC-HCCI combustion control was elucidated through an analysis of the equivalence ratio and temperature distribution of the in-cylinder mixture. The results indicate that under the constraints of PCP ≤ 30 ± 1 MPa and RI ≤ 5 ± 0.5 MW/m2, the TAC-HCCI technology achieves a gross indicated mean effective pressure (IMEPg) of 24.0 bar, a gross indicated thermal efficiency (ITEg) of up to 52.0%, and indicated specific NOx emissions (ISNOx) as low as 1.0 g/kW∙h. To achieve low combustion loss, reduced heat transfer loss, and high thermal efficiency, it is essential to ensure the complete combustion of the mixture while maintaining low combustion temperatures. Moreover, a reduced diesel injection quantity combined with a high injection pressure can effectively suppress NOx emissions.

To explore the potential for further enhancing the gas mixing uniformity of natural gas (NG) engines, this paper identifies turbulent kinetic energy (TKE), which has an essential impact on gas mixing, as the entry point of the research. After establishing a computational fluid dynamics (CFD) model for NG engines’ direct injection and mixing processes, the inlet pressure is selected as the experimental variable to investigate the influence of TKE on gas mixing uniformity. In particular, by proposing the theoretical concept of the core mixing stage, the numerical variation rule between the best mixture concentration region (BMCR) percentage and the mean turbulent kinetic energy (MTKE) of the core mixing stage is analyzed under certain injection timing conditions. The results indicate that, with identical intake pressures, an advanced gas injection timing elevates the total turbulence kinetic energy (TTKE) during the core mixing stage, thereby amplifying the uniformity of the gas mixture at the ignition. In specific scenarios, as the intake pressure increases, the decreasing trend in the BMCR proportion closely resembles the diminishing trend in the MTKE during the core mixing stage. Scrutinizing the variation trend in either parameter allows for an approximate prediction of the variation trend in the other parameter. When the intake pressure is gradually raised from the naturally aspirated state, the adequacy of the gas jet development is progressively reduced by the increasing back pressure in the cylinder.

Stable ultra-lean combustion is an effective way for natural gas engines to reduce NOx emissions, but it also has higher requirements for ignition stability. The passive pre-chamber can effectively increase the ignition energy and extend the lean-burn limit of natural gas engines. However, the scavenging capacity of the pre-chamber limits its performance under low engine load. In this paper, several passive pre-chambers are designed, and the CFD simulation is carried out to investigate the influence of direction, number and diameter of the nozzle on the scavenging process. The discharge of residual gas in the pre-chamber is mainly affected by the nozzle diameter, which varies from 5.9% to 1% when the nozzle diameter increases from 0.8 mm to 1.6 mm. At the same time, claw-shaped electrodes are applied in the pre-chamber to increase the combustion rate, which is validated in a cylinder combustion simulation. Finally, the passive pre-chamber is tested on a 6-cylinder natural gas engine under 25% load. The results show that, under the proper ignition timing, the excess air ratio (λ) can reach 1.9 under 25% load of propulsion characteristic with a low level of cyclic variation. At this time, the NOx emission can be as low as 0.34 g/kWh without aftertreatment equipment.

A natural gas engine meeting the China VI emission standards was selected, and World Harmonized Transient Cycle (WHTC) tests under both cold and hot conditions were conducted using four types of fuels: low-calorific-value natural gas, high-calorific-value natural gas, liquefied petroleum gas, and commercially available natural gas. Simultaneous measurements were taken of particle number emissions with diameters above 10 nm (PN10) and above 23 nm (PN23) both before and after the three-way catalyst (TWC). The results show that PN10 under the cold WHTC cycle is 2.3 to 3.9 times, 2.0 to 3.0 times under the hot WHTC cycle and 2.1 to 3.1 times for the cold-hot weighting results compared with PN23 for this natural gas engine fueled with the four types of fuels. Compared with the hot WHTC, the raw PN10 emissions under the cold WHTC were 130% to 650% higher, and the tailpipe PN10 emissions were 228.6% to 837.5% higher. Fuels with multi-carbon components are more conducive to the formation of PN10 under hot conditions. The TWC has a limited effect on particulate number removal. Especially under cold conditions, it may even lead to an increase in PN emissions.

Spark-ignited natural gas engines have received increasing attention in the heavy-duty market due to their low cost and reliability advantages. However, there are still some issues with natural gas engines retrofitted from 10 to 15 L diesel engines, which is a valuable medium-term goal for the automotive industry. In this work, the effect of intake port structure on the performance of a spark-ignited heavy-duty natural gas engine was investigated by multidimensional numerical simulations. A newly designed intake port was proposed, with strengthened in-cylinder turbulent kinetic energy and homogeneous air-fuel mixtures. Bench tests show that the proposed intake port has impressive thermal efficiency, cycle variation, and acceptable emissions performance. The effective thermal efficiency improves from 41.0% to 41.4%, and the cycle variation is 36% lower than traditional schemes. However, with the accelerated flame propagation, the in-cylinder temperature and NOx emission of the mixed-flow port increase while the CO emission decreases. In summary, a proper balance of in-cylinder swirl and tumble flow can significantly affect the economy and stability of natural gas engines. The proposed structure solves the inherent problems of slow natural gas flame propagation and harmful cyclic variations.

Due to the issues of low flame speed and high CH4 emissions for a natural gas engine, investigations into the partial oxidation fuel reforming (POFR) method used in natural gas engines to blend H2 have become increasingly valuable. In this paper, the combustion process, engine performance, and emissions of a natural gas engine with fuel-reforming gases blended together have been numerically studied. The results show that a higher fuel-reforming ratio can effectively improve the engine combustion performance, especially at lean-burn conditions. Combustion with reformed gases can increase the thermal efficiency by almost 2% at the full-load condition, whereas fuel reforming significantly affects the natural gas engine’s power performance. Furthermore, CH4 and NOX emissions decrease significantly with increasing fuel-reforming ratio. In conclusion, fuel reforming for a natural gas engine has a promising future in reducing greenhouse gas emissions and improving economic performance.