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We fabricate a wearable blood leakage sensor on a cotton textile by combining two newly developed techniques. First, we employ a screen-offset printing technique that avoids blurring, short circuiting between adjacent conductive patterns, and electrode fracturing to form an interdigitated electrode structure for the sensor on a textile. Furthermore, we develop a scheme to distinguish blood from other substances by utilizing the specific dielectric dispersion of blood observed in the sub-megahertz frequency range. The sensor can detect blood volumes as low as 15 μL, which is significantly lower than those of commercially available products (which can detect approximately 1 mL of blood) and comparable to a recently reported value of approximately 10 μL. In this study, we merge two technologies to develop a more practical skin-friendly sensor that can be applied for safe, stress-free blood leakage monitoring during hemodialysis.

An optical film integrating microlens array (MLAs) and 3D micro-graphics is an important way to achieve the naked-eye 3D display effect. The 3D micro-graphics is traditionally generated by the micro-nano imprint technology based on precision engraving mold, which leads to high production cost and low production efficiency, and thus restricts the rapid response to production tasks and large-scale popularization and application. In this study, a process scheme for large-scale printing of 3D micro-graphics using UV offset printing based on presensitized (PS) plate was proposed, matching with the MLAs fabricated by micro-nano imprint process to achieve naked-eye 3D display effect. We used the laser confocal microscope to systematically measure and analyze the geometric and optical performance of the fabricated MLAs in terms of height, curvature radius, center distance, spacing, focal length, and numerical aperture, and evaluated the influence of the publishing resolution of the PS plate on the display effect of 3D micro-graphics. The printing quality and display effect of 3D micro-graphics were further improved by adjusting process parameters such as printing speed and printing pressure. The results of the current study demonstrate that the combined application of micro-nano imprint technology based on precision mold and UV offset printing technology based on PS plate can achieve an excellent naked-eye 3D display effect in 360° all angles, which is efficient, cost-saving, and highly flexible.

A reverse-offset printed temperature sensor based on interdigitated electrodes (IDTs) has been investigated in this study. Silver nanoparticles (AgNPs) were printed on a glass slide in an IDT pattern by reverse-offset printer. The sensing layer consisted of a sucrose film obtained by spin coating the sucrose solution on the IDTs. The temperature sensor demonstrated a negative temperature coefficient (NTC) with an exponential decrease in resistance as the temperature increased. This trend is the characteristic of a NTC thermistor. There is an overall change of ~2800 kΩ for the temperature change of 0 °C to 100 °C. The thermistor is based on a unique temperature sensor using a naturally occurring biocompatible material, i.e., sucrose. The active sensing material of the thermistor, i.e., sucrose used in the experiments was obtained from extract of Muscovado. Our temperature sensor has potential in the biomedical and food industries where environmentally friendly and biocompatible materials are more suitable for sensing accurately and reliably.

The aim of this work was to determine the influence of the conventional offset printing technique and digital electrophotography printing with liquid toner (LEP) on some optical properties of recycled fibres. A series of LEP prints was made with the variation of the negative voltage of the developing drum (−200 V, −280 V, −350 V, and −430 V) after calibration of the machine and achieving standard densitometry values. Besides deinkability aspects, the quality of wastewater effluents after process of prints recycling was observed in order to make a conclusion regarding how different printing techniques, conditions in printing process, and different types of inks can affect the wastewater effluents. Results of image analysis showed that by increasing the negative voltage of developing drum in LEP printing technique, the formation of large ink particles on handsheet from recycled pulp increases. Depending on the size of the negative voltage of the developing drum, under the same experimental conditions, handsheets made from LEP recycled fibres have lower whiteness gain, brightness gain, and ΔERIC of handsheets compared to those made from the offset prints. In addition, a certain correlation was found between IEERIC (ink elimination), chemical oxygen demand (COD), and total organic carbon (TOC) of wastewater effluents after recycling of LEP prints and offset prints as well. Organic water pollution parameters (COD and TOC) showed higher values in wastewater after recycling of offset prints compared to recycling of LEP prints.

Multi-structural polymer composites are widely used in the mechanical engineering, automotive, aviation and oil refining industries, as well as in the printing industry as a shock-absorbing deckle on the offset cylinders of printing machines. During offset printing, composites come into contact with inks and washing solutions, the components of which penetrate the material and cause the polymers to swell. This process degrades the print quality, and for this reason the study of its features is relevant. The prerequisites for this work are the study of the fundamental laws of diffusion and sorption of liquids by polymers with different micro- and macro-structures in different physical states and in different forms (e.g., films, sheets, fibers and fabrics). The combination of polymer materials in the composition of multi-structural fabric blankets makes it possible to obtain materials with unique mechanical properties and high resistance to liquid penetrating media and to use them in high-tech processes of multi-color printing with high resolution and color rendering. This article reports for the first time the kinetics and thermodynamics results obtained from the swelling of multi-structural polymeric blankets in solvents used in printing, and the effect of sorption of different polar liquids on the viscoelastic strain under compression during the operation of the damping systems of printing machines. Using mathematical models of activated liquid diffusion in polymers and deformation of a viscoelastic body, the swelling rate constants, solvent diffusion coefficients (the kinetic characteristics of the swelling process) and Flory–Huggins parameters (the thermodynamic characteristics of the interaction of the solvent with the composite) for composite–solvent systems with several chemical composition variants were determined. The elastic modulus and the viscosity coefficient of the composite under liquid saturation were calculated based on the experimental cyclic compression data. The range of change in the compression and restoration times of the polymeric blankets (0.09 s ÷ 0.78 s) was determined. It was shown that the composite swelled to a limited extent in all the studied liquids. All solvents used were thermodynamically poor (χ > 0.5). It has been established that rubber–fabric blankets coated with nitrile rubber are the least resistant to the action of dichloroethane, and that blankets with layers of polyolefins are not resistant to ethyl acetate. Water significantly affects the physicochemical properties of rubber–fabric blankets with a large proportion of cotton fabric layers. The data obtained can serve as a basis for optimizing the compositions of inks and cleaning solutions, as well as a theoretical basis for the thermodynamics of composite–solvent systems.

Mineral oils are used in substantial quantities for the production of varnishes and inks due to their abundance and versatility. However, as part of the production process, some of mineral oil components are separated as waste material, whereupon they can mix with air, water, or soil and become potentially harmful to the environment. Almost all these waste materials are volatile organic compounds (VOCs), chemicals that can easily evaporate at room temperature and have toxic effect. Therefore, a novel green, mineral oil-free offset printing ink was produced using vegetable oil esters as bio-renewable raw materials. Accompanying varnishes were prepared with linseed oil, methyl oleate, octyl stearate, and four types of resin (A, B, C, and D). The application of these varnishes to magenta color offset ink was subsequently studied to screen out the best combination of resin and ester in terms of setting time. Meanwhile, dyeing force tests were conducted to evaluate the ink’s printability, while rheological analysis was done via viscosity and flowability tests. The setting time of the magenta color offset ink made by varnish A was observed to be considerably shorter than that of the ink samples prepared using varnishes B, C, and D. Furthermore, varnish A proved to be a good alternative varnish for the production of yellow, cyan, and black color offset printing inks. Samples of these inks were printed on coated paper, and their printability was contrasted against that of vegetable oil-based (pure vegetable oil), mineral oil-based, and other mineral oil-free offset printing inks. Results determined that the varnishes produced with linseed oil, methyl oleate, and octyl stearate can replace mineral oil-based varnishes for the production of offset printing ink.

In this study, the influence of physio-chemical properties of four printing substrates, fibrous papers (filter, bulky, recycled), and polymer film (synthetic paper) on the size of the thermochromic (TC) prints microcapsules was investigated. Results indicate that interaction between thermochromic ink and printing substrate determine the print morphology, i.e., porosity and roughness of printing substrate affect dimensions of TC microcapsules of resulting prints, while ink adhesion affects dimensional changes during heating–cooling cycle. Atomic force microscopy (AFM) analysis showed that microcapsules of the prints, on the surface of the smoothest synthetic paper, possess the smallest diameter and height, while, on the most porous and the most roughened surface of F paper, the microcapsules of the prints possess the highest diameter and height. By increasing the temperature to 40 °C, the biggest changes in the shape of the microcapsules (increase in height and decrease in diameter) were obtained using the surface of the hydrophilic filter paper. While using the recycled paper surface, the situation is opposite; the height and diameter of the microcapsules are reduced, and the microcapsules penetrate deeper into the paper structure (due to optimum adhesion). On the bulky paper surfaces, which are more hydrophobic than recycled paper (higher interfacial tension), the increase of temperature does not cause any significant changes in the shape and position of the microcapsules. The same behavior is observed using hydrophobic non-porous synthetic paper.

In the printing industry, defect detection is of crucial importance for ensuring the quality of printed matter. However, rarely has research been conducted for web offset printing. In this paper, we propose an automatic defect detection method for web offset printing, which consists of determining first row of captured images, image registration and defect detection. Determining the first row of captured images is a particular problem of web offset printing, which has not been studied before. To solve this problem, a fast computational algorithm based on image projection is given, which can convert 2D image searching into 1D feature matching. For image registration, a shape context descriptor is constructed by considering the shape concave-convex feature, which can effectively reduce the dimension of features compared with the traditional image registration method. To tolerate the position difference and brightness deviation between the detected image and the reference image, a modified image subtraction is proposed for defect detection. The experimental results demonstrate the effectiveness of the proposed method.

The clichés used in reverse offset printing are typically fabricated using photolithography and etching processes applied to a Si wafer or glass substrate. Because those fabrication processes make clichés cost high, they are cleaned and reused in repeated printing processes. The cleaning process tends to reduce the quality and throughput of reverse offset printing techniques. This paper describes reverse offset printing using a noble disposable cliché. Disposable clichés may be used once or a few times, and then they may be discarded. They are fabricated by imprinting methods applied to an ultraviolet curable resin on a flexible plastic film. The high adhesion of the plastic film facilitates patterning on the disposable clichés and yields patterns similar to those achieved using hard clichés. The disposable clichés and roll-to-plate reverse offset printing methods were used to fabricate highly transparent conductive electrodes consisting of metal meshes with a linewidth of 3.6 µm. The transmittance of the metal mesh electrodes was 98% and the sheet resistance was 80 Ω/□.

We realized the implementation of an ultrathin piezoresistive Si chip and stretchable printed wires on a flexible film substrate using simple screen-offset printing technology. This process does not require a special MEMS fabrication equipment and is applicable to face-up chips where electrodes are formed on the top surface of the chip, as well as to face-down chips where electrodes are formed on the bottom surface of the chip. This fabrication process is quite useful in the field of flexible hybrid electronics (FHE) as a method for mounting and wiring electronic components on a flexible substrate. In this study, we confirmed that face-up and face-down chips could be mounted on polyimide film tape. Furthermore, it was confirmed that the two types of chips could be simultaneously mounted even if they exist on the same substrate. Five-μm-thick piezoresistive Si chips were transferred and wired on a polyimide film tape using screen-offset printing, and a band-plaster type blood pulse sensor was fabricated. Moreover, we successfully demonstrated that the blood pulse could be measured with neck, inner elbow, wrist, and ankle.