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There are presented results of experimental research on calibration of tungsten–rhenium thermocouples at the temperatures exceeding the upper limit of measurements (1700 °C) of standard type B thermocouple. The research was carried out using the high-temperature installation UKT-2500 designed for practical use in production of temperature sensors based on refractory thermocouples. Available types of insulating ceramics for thermocouples have been tested in the temperature range of (1500–2500) °C. The effects of signal shunting and thermocouples stability in inert atmosphere have been investigated at upper limit of the operating temperature range. There was proved practical feasibility of the method for calibration of several contact temperature sensors (up to 10) in one run relative to radiation pyrometer readings. Its suitability for thermocouple calibration and certifying of thermocouple wires in the temperature range (1200–2200) °C was shown. Installation enables to use reference fixed-points of Me-C type to get the highest accuracy calibration of a single tungsten–rhenium thermocouple. Type A bare-wire thermocouple was calibrated in the whole measuring range from 1200 °C to 2500 °C against an accurate radiation pyrometer.

This article presents a model for analyzing the effect of misalignments in the optical power gathered by a single-color fiber-optic off-axis pyrometer when there is a tilting angle between the longitudinal fiber axis and the plane of the emitted surface. The model takes into account the fiber parameters, such as the diameter and the numerical aperture, as well as the target object size and measuring distance. Simulations show the simultaneous influence of tilting angle and lateral displacement. This provides key behavioral insights to guide alignment and calibration, helping to avoid temperature measurement errors in advanced manufacturing. The model allows integration of the emissivity angle dependence. Results show that the influence of lateral misalignment is negligible for values below 15 µm (which is 1/10 of the 150 µm minimum distance) when considering a 160 µm object size and a 60° tilting angle. The displacement influence, for a fixed tilting angle, is higher in specific directions of displacement.

BackgroundA novel numerical method for calculating the contributions of individual diodes in a set of light emitting diodes (LEDs), aimed at simulating a blackbody radiation source, is examined. The intended purpose of the light source is to enable calibration of various types of optical sensors, particularly optical radiation pyrometers in the spectral range from 700 nm to 1070 nm.ResultsThis numerical method is used to determine and optimize the intensity coefficients of individual LEDs that contribute to the overall spectral distribution. The method was proven for known spectral distributions: “flat” spectrum, International Commission on Illumination (CIE) standard daylight illuminant D65 spectrum, Hydrargyrum Medium-arc Iodide (HMI) High Intensity Discharge (HID) lamp, and finally blackbody radiation spectra at various temperatures.ConclusionsThe method enables achieving a broad range of continuous spectral distributions and compares favorably with other methods proposed in the literature.

The features and problems of temperature measurement in hot rolling heating furnaces are shown. The main attention is drawn to increasing the accuracy of the control of this parameter during the operation of contact and contactless thermometers in automatic monitoring and control systems.

A model, based on the concept of effective thermal conductivity, was developed to study thermal fields and the resultant solidification behavior of large, round, industrial size ingots. In this, flow and turbulence phenomena during mold filling as well as subsequent solidification were not modeled explicitly but their influence was accounted for by artificially raising the thermal conductivity of solidifying steel. Thus, a conduction like equation embodying a conjugate approach was applied to simultaneously predict the evolution of temperature fields in the mold as well as in the solidifying ingot following teeming. Prior to comparing model predictions against industrial scale measurements, sensitivity of calculations to grid size, time step height, convergence criterion etc. were rigorously assessed. Similarly, modeling of interfacial resistance, chemical reactions and heat effects in the hot top as well as their influence on predicted results were evaluated computationally. Embodying mixed thermal boundary conditions (free convection + radiation) at the mold wall, temperature fields during solidification of two different industrial large ingots were predicted numerically. Parallely, mold wall temperature was monitored as a function of time and surface temperature of ingot was measured at the instant of mold stripping using hand held, radiation pyrometers. Incorporating relevant operating conditions (viz., mold dimensions and size, ingot and hot top dimensions and material, initial mold and liquid temperature etc.) into the calculation scheme, predictions were made via a computational procedure developed in-house and results thus obtained were compared against equivalent industrial scale measurements. Very reasonable agreement between the two was demonstrated.

This paper describes a fast multi-channel radiation pyrometer that was developed for warm dense-matter experiments with intense heavy ion beams at the Gesellschaft für Schwerionenforschung mbH (GSI). The pyrometer is capable of measuring brightness temperatures from 2000 K to 50,000 K, at six wavelengths in the visible and near-infrared parts of the spectrum, with 5 ns temporal resolution, and several micrometers spatial resolution. The pyrometer's spectral discrimination technique is based on interference filters, which also act as mirrors to allow for simultaneous spectral discrimination of the same ray at multiple wavelengths.

In the temperature range (900 to 2800) K, there has been confirmed compliance with the existing national standards for thermocouple wires W5% Re/W20%Re (type A) produced in Russia. The homogeneity within a lot of wires was evaluated by measuring the emf deviations from the corresponding reference function of thermocouples constructed from the front and the rear sections of paired coils of wires. The diameter of the wires amounted to 0.35 mm and 0.5 mm. Stability indicators were thermal emf changes after annealing for 2 hours at 1773 K. It was found that the inhomogeneity of thermoelements did not exceed (4 to 5) K for paired wire coils with a thermoelectric stability within a temperature equivalent of (1.0 to 1.5) K. EMF deviations from the reference table values for the thermocouples investigated did not exceed 1 % in the temperature range of (900 to 2773) K. Such deviations meet the requirements of the new draft of IEC standards 60584-1 and 2. Thermocouples were calibrated in four laboratories by comparison with various standard temperature gauges (type B thermocouple, radiation pyrometer, standard specimens of thermoelements). Measurements were carried out under vacuum, argon, and hydrogen. Depending on the calibration method, the expanded uncertainty of the measurements at 1773 K varied from (2.8 to 8) K.

In the applications of primary spectrum pyrometry, based on the dynamic range and the minimum sensibility of the sensor, the application issues, such as the measurement range and the measurement partition, were investigated through theoretical analyses. For a developed primary spectrum pyrometer, the theoretical predictions of measurement range and the distributions of measurement partition were presented through numerical simulations. And the measurement experiments of high-temperature blackbody and standard temperature lamp were processed to further verify the above theoretical analyses and numerical results. Therefore the research in the paper provides the helpful supports for the applications of primary spectrum pyrometer and other radiation pyrometers.……

Hugoniot curves and shock temperatures of gas helium with initial temperature 293 K and three initial pressures 0.6, 1.2, and 5.0 MPa were measured up to 15000 K using a two-stage light-gas gun and transient radiation pyrometer. It was found that the calculated Hugoniot EOS of gas helium at the same initial pressure using Saha equation with Debye-Hückel correction was in good agreement with the experimental data. The curve of the calculated shock wave velocity with the particle velocity of gas helium which is shocked from the initial pressure 5 MPa and temperature 293 K, i.e., theD ≈u relation,D=C0+λu (u<10 km/s, λ=1.32) in a low pressure region, is approximately parallel with the fittedD ≈u (λ=1.36) of liquid helium from the experimental data of Nellis et al. Our calculations show that the Hugoniot parameter λ is independent of the initial densityρ0. TheD≈u curves of gas helium will transfer to another one and approach a limiting value of compression when their temperature elevates to about 18000 K and the ionization degree of the shocked gas helium reaches 10−3.