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683 result(s) for "Rotor blades (turbomachinery)"
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An Overview on Fault Diagnosis, Prognosis and Resilient Control for Wind Turbine Systems
Wind energy is contributing to more and more portions in the world energy market. However, one deterrent to even greater investment in wind energy is the considerable failure rate of turbines. In particular, large wind turbines are expensive, with less tolerance for system performance degradations, unscheduled system shut downs, and even system damages caused by various malfunctions or faults occurring in system components such as rotor blades, hydraulic systems, generator, electronic control units, electric systems, sensors, and so forth. As a result, there is a high demand to improve the operation reliability, availability, and productivity of wind turbine systems. It is thus paramount to detect and identify any kinds of abnormalities as early as possible, predict potential faults and the remaining useful life of the components, and implement resilient control and management for minimizing performance degradation and economic cost, and avoiding dangerous situations. During the last 20 years, interesting and intensive research results were reported on fault diagnosis, prognosis, and resilient control techniques for wind turbine systems. This paper aims to provide a state-of-the-art overview on the existing fault diagnosis, prognosis, and resilient control methods and techniques for wind turbine systems, with particular attention on the results reported during the last decade. Finally, an overlook on the future development of the fault diagnosis, prognosis, and resilient control techniques for wind turbine systems is presented.
Research on the influence of the combination of hole shape and Hole compound angle on the temperature field of the actual turbine rotor blade
Using conjugate heat transfer methods, the effects of the combination of hole shapes and hole compound angles on the temperature field of actual turbine blades were studied. Four-hole shapes and three-hole compound angles were set on the GE-E3 1st turbine blades. The results show that changes in compound angles have different effects on blade temperature in different hole shapes, exhibiting distinct characteristics. For the cylinder hole configuration, regardless of whether it is the suction surface or the pressure surface, the compound angle of -45° case has the lowest regional average temperature, with a maximum decrease of 18.7 K. In the console hole configuration, the selection of the hole compound angle needs to consider the mainstream velocity components. This is mainly because in the console hole configuration, the coolant velocity is faster, and when the coolant’s spanwise velocity component is aligned with the mainstream, it reduces the lift of the cooling air. For fan-shaped hole configuration, the case with a compound angle of -45° demonstrates the strongest ability to reduce wall temperature on both the suction surface and pressure surface, with a maximum reduction of 52 K. This is primarily because, in the -45° compound angle case, the coolant not only flows out along the hole but also a small portion flows out from the upper part of the hole, resulting in a larger overall coverage area. For the 7-7-7 shaped hole configuration, the overall trend is similar to that of the fan-shaped hole, especially on the pressure surface, where the -45° compound angle case also shows the strongest ability to reduce wall temperature, achieving a reduction of 44.7 K.
Simulation and experiment of the aerodynamic performance of a vane compressor damaged by a bird strike
Based on the purpose of studying the impact of bird strike on compressor aerodynamic performance, this paper takes a single-stage low-speed axial flow compressor as an object to establish a blade model damaged by bird strike, and on this basis, it carries out a three-dimensional full-loop numerical simulation and experiments on the compressor model with damaged blades. Through comparison with the experimental data of undamaged compressors, the results show that after the rotor blades are damaged, the rotor blades are damaged. The aerodynamic performance and stability of the compressor have significantly decreased, which accords with our understanding. The reliability of the numerical simulation method is verified by analyzing the detailed flow field structure of typical working conditions and comparing the experimental data of the compressor, which lays a foundation for the relevant calculation of damaged blades in the future.
Short-life creep rupture characteristics and constitutive model under high stress for a typical low-cost turbine rotor material
To change the current situation of the seriously redundant design of the creep rupture life of low-cost short-life turbine rotor blades, this paper studies the creep rupture characteristics of the typical low-cost material K424 alloy of the integral casting turbine rotor at multiple high stress levels within the near-plastic and plastic ranges at 700°C. Based on the Larson-Miller equation, a creep rupture life equation is established, and a high-precision bivariate creep constitutive model within the high stress range is developed. Compared with the existing parameter methods, it shows obvious superiority, laying a foundation for the refined design of the creep rupture life of low-cost short-life turbine rotor blades.
Multi‐fidelity digital twin structural model for a sub‐scale downwind wind turbine rotor blade
This paper presents the development of a multi‐fidelity digital twin structural model (virtual model) of an as‐built wind turbine blade. The goal is to develop and demonstrate an approach to produce an accurate and detailed model of the as‐built blade for use in verifying the performance of the operating two‐bladed, downwind rotor. The digital twin model development methodology, presented herein, involves a novel calibration process to integrate a wide range of information including design specifications, manufacturing information, and structural testing data (modal and static) to produce a multi‐fidelity digital twin structural model: a detailed high‐fidelity model (i.e., 3D finite element analysis [FEA]) and consistent beam‐type models for aeroelastic simulation. A key element is that the multi‐fidelity structural digital twin method follows the rotor from the stages of design, to manufacturing, then to the ground testing and field operation. The result of this comprehensive approach is an accurate multi‐fidelity digital twin structural model for the geometric, structural, and structural dynamic properties of the as‐built blade within a 1% match in mass properties, 3.2% in blade frequencies, and 6% in deflection. The different stages of processing this information within the methodology are discussed. The rotor examined is the SUMR‐Demonstrator (SUMR‐D), which was installed on the Controls Advanced Research Testbed (CART‐2) wind turbine at the National Wind Technology Center. The digital twin model developed here was utilized to design controllers to safely operate SUMR‐D in field tests, which are providing additional data for further evaluation and development of the multi‐fidelity digital twin structural model.
Solid Particle Erosion Behaviour and Protective Coatings for Gas Turbine Compressor Blades—A Review
Gas turbines (GTEs) are often utilised in harsh environments where the GT components, including compressor vanes and rotor blades, are subject to erosion damage by sand and dust particles. For instance, in a desert environment, the rate of damage made by solid particles erosion (SPE) becomes severe, and therefore results in degradation to the GTE parts, lowering the cycle efficiency, reducing the device lifetime, and increasing the overall cost of the operation. As such, understanding the erosion mechanism caused by solid particles and the effects associated with it is crucial for selecting the appropriate countermeasures and maintaining the system performance. This review paper provides a survey of the available studies on SPE effects on GTEs and surface protective coatings. Firstly, the ductile and brittle SPE mechanism is presented, as well as the ductile-brittle transition region. Then, an in-depth focus on the parameters associated with the SPE, such as particles properties and impingement conditions, is introduced. Furthermore, the existing theoretical models are shown and discussed. Afterwards, erosion resistant coating materials for surface protection and their selection criteria are covered in the review. Finally, the gap in knowledge and future research direction in the field of SPE on GTEs are provided.
Numerical Investigation of Low Engine Order Excitations on the Last Rotor Blade of Steam Turbines
Low Engine Order (LEO) excitations of the last steam turbine rotors generally arise from high unsteady flows due to circulation and reversal caused by low steam exit velocity and non-uniform flow-paths. These low-frequency excitations impose significant constraints on the aero-mechanical design of the Low-Pressure (LP) rotor since they may induce substantial forced response vibration amplitudes leading to High Cycle Fatigue (HCF) failures. Therefore, it is crucial to accurately predict the effects of Low Engine Order forcing to ensure the reliability and durability of the LP blade design. In this work, two different numerical approaches are used and the results compared. The first approach consists of URANS CFD simulations with the outlet distortions coming from diffuser to assess LEO forcing for forced response assessment. The second approach is based on pressure distributions obtained from a frozen rotor full annulus simulation. Forced response analyses are finally performed with an in-house tool based on modal work computations.
Study on the influence of compound angle of gas film holes and air inlet mode in rotating state
This study employs numerical methods to investigate the film-cooling characteristics of a rotating flat-plate model featuring a single row of film-cooling holes. The model dimensions and rotational speed are based on the first-stage turbine rotor blade of the classic GE-E3 aero-engine. The model incorporates three hole compound angles (−45°, 0°, and 45°) and two coolant intake methods (via the hub port or shroud port of the plenum). The influence of these intake methods on film-cooling effectiveness was comparatively analyzed for each compound angle configuration. For the hole compound angles = 0° case, the shroud intake case consistently achieves higher cooling effectiveness than the hub intake case, with a maximum improvement of 18.7%. This enhancement is primarily attributed to the centrifugal force impeding coolant flow within the plenum chamber during the shroud intake case. Consequently, this flow behavior broadens the spanwise coolant coverage and reduces the coolant jet momentum. For configurations with compound angles (hole compound angles = ±45°), the counter intake case demonstrates higher cooling effectiveness than the in-line intake case under both rotating and stationary conditions, with a maximum difference of approximately 7.78%.
Habitat use of Bechstein´s bats (Myotis bechsteinii) within wind parks in forests
Wind parks are increasingly installed at forest sites, which are a sensitive habitat for bats. As a consequence forest habitats are disturbed and altered by logging, edge effects and turbine operation noises. The Bechstein´s bat ( Myotis bechsteinii ) is highly dependent on forest habitats for roosting and foraging. We analysed the habitat use of breeding colonies of Bechstein’s bats in two wind parks. Over four years, we radio-tracked 31 individuals and identified their maternity roosts and foraging areas. We analysed the influence of the turbines on their habitat use, and the effect of wind speed and rotor blade rotation on the distance of the bats to the turbines. The colonies occupied tree roosts, a few hundred meters from the wind turbines. Foraging habitats close to the turbines were used preferably, when bats were close to the maternity roosts. The vegetation in these areas comprised of large trees and little shrub and herb layer coverage, indicating a high quality foraging habitat. The distance of the foraging bats to the turbines increased with increasing rotor blade rotation at high wind speeds. The results show that Bechstein´s bats become more selective in their habitat use, the closer they are to the wind turbines. Close to their maternity roosts, the advantages of a high quality habitat outweighed the disturbance effects and bats still used roosts and surrounding foraging habitats, despite turbine presence nearby. However, when further away from their roosts they avoided foraging close to wind turbines. With careful site planning, which excludes sensitive forest habitats, combined with restricted turbine operation times in summer, the negative effects of disturbances from wind turbines could be mitigated or avoided for maternity colonies of Bechstein’s bats.
Paint it black: Efficacy of increased wind turbine rotor blade visibility to reduce avian fatalities
As wind energy deployment increases and larger wind-power plants are considered, bird fatalities through collision with moving turbine rotor blades are expected to increase. However, few (cost-) effective deterrent or mitigation measures have so far been developed to reduce the risk of collision. Provision of “passive” visual cues may enhance the visibility of the rotor blades enabling birds to take evasive action in due time. Laboratory experiments have indicated that painting one of three rotor blades black minimizes motion smear (Hodos 2003, Minimization of motion smear: Reducing avian collisions with wind turbines). We tested the hypothesis that painting would increase the visibility of the blades, and that this would reduce fatality rates in situ, at the Smøla wind-power plant in Norway, using a Before–After–Control–Impact approach employing fatality searches. The annual fatality rate was significantly reduced at the turbines with a painted blade by over 70%, relative to the neighboring control (i.e., unpainted) turbines. The treatment had the largest effect on reduction of raptor fatalities; no white-tailed eagle carcasses were recorded after painting. Applying contrast painting to the rotor blades significantly reduced the collision risk for a range of birds. Painting the rotor blades at operational turbines was, however, resource demanding given that they had to be painted while in-place. However, if implemented before construction, this cost will be minimized. It is recommended to repeat this experiment at other sites to ensure that the outcomes are generic at various settings. collision fatalities, contrast painting, mitigation measures, motion smear, Smøla wind-power plant