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One of the most important properties of the surface of wood-based panels is their roughness. This property determines the way of working with the material in the processes of gluing and surface varnishing. The aim of this study was to determine the effect of various sanding belt configurations and the feeding speed of the conveyor belt during grinding on the surface roughness of high-density fiberboards (HDF). The research material was prepared under industrial conditions. Three types of boards were selected for the tests. After grinding, the roughness parameters were measured both transversely and longitudinally relative to the grinding direction, using a Mitutoyo SJ-210 profilometer and the optical method. Based on ANOVA analysis of the data, it was found that the type of HDF boards used and the configuration of the abrasive belts had a statistically significant impact on the roughness. The samples for which the grinding process was performed with sanding belts of the highest grain size had the lowest roughness. For the amplitude roughness parameters, the direction of roughness measurement had a significant influence. These results may provide valuable guidance for the furniture industry in the preparation of HDF for furniture production.

Propped fracture conductivity is a major element which will influence the stimulation effect after fracturing. To reveal the major factors affecting the propped fracture conductivity, the propped fracture conductivity with 20-40 mesh sand and ceramics of different sanding concentrations was experimentally studied. It can be concluded that, the propped fracture conductivity decreases as the closure pressure increases. For the silica sand proppant, when the closure pressure increased to 41.4 MPa, the downward trend of the conductivity became slower. For silica sand proppant, when the closure pressure is small, with the increase of sanding concentration, the fracture conductivity increases. When the closure pressure is greater than 41.4 MPa, the conductivity almost does not increase. Considering proppant costs, ceramic proppant can be used in low-closure pressure formations and silica sand proppant can be used in high-closure pressure formations.

To investigate the adhesion characteristics and sanding effect of rail vehicles on a contaminated rail surface, an innovative wheel/ring configuration test rig, named the PLS-Circulator, was employed. Based on the equivalence principle, the sanding condition relationship between the test rig and the field was first established. Then, extensive and quantitative experiments on the enhancement of rail vehicle adhesion in sanding conditions were conducted. The results show that the maximum adhesion coefficient of various media increases with an increase in the amount of sand, and the adhesion-enhancing effects gradually reach the threshold when the amount of sand is high. On the other hand, after a single application of sand, the increase in the adhesion coefficient gradually decreases over time, and the pattern of adhesion enhancement degradation varies in different media. It was found that oil is the most unfavorable condition, where the adhesion-enhancing effect deteriorates the fastest. The appropriate amount of sand on the PLS-Circulator is 0.3 g/m, corresponding to 4.8 g/m of sand in the field.

Sanding in medium-density fiberboard (MDF) often encounters unstable quality and premature failure, primarily because there is currently no abrasive belt specifically suitable for MDF sanding characteristics. We designed two precision-shaped abrasive belts (PSAs) for MDF and herein report on the characteristics. The material removal process for PSA was divided into three phases; the most stable, phase II, represents the effective working period. Compared to the contrast accumulated abrasive belt, PSAs achieve 16.12 and 11.10 times higher surface quality based on the mean value of roughness parameter Sa, achieving 1.34- and 2.0-, and 15.61- and 8.54-times-higher stability in material removal and surface quality based on the mean deviation. Wear patterns on PSAs include large abrasive wear, micro-abrasive fall-off, fracture, and wear, avoiding premature failure due to blockage and promoting long-term and efficient sanding. The uniform shape, height, and distribution of particles in PSAs results in excellent sanding performance. This study provides the foundation for further research on sanding mechanisms and PSA design for MDF.

This study presents a belt sanding robot for large convex surfaces together with a proportional–integral force control method. Sanding belt tension strongly affects area coverage and spatial normal-force uniformity on large curved surfaces; existing approaches typically use fixed tool positions or lack active tension regulation, which limits coverage and makes force distribution difficult to control. The mechanism consists of two series elastic actuator arms and an active re-tensioner that adjusts belt tension during contact. In contrast to a conventional belt sander, the series elastic configuration enables indirect estimation of the reaction force without load cells and provides compliant interaction with contact transients. The system is evaluated on curved steel plates using vertical scans with a belt width of 50 mm and a drive wheel speed of 300 rpm. Performance is reported for two target curvature values, namely 0.47 and 1.37, with five trials for each condition. The control objective is a constant normal force along the contact, achieved through proportional–integral control of the arms for normal-force tracking and the re-tensioner for belt tension regulation. To quantify spatial force uniformity, the distribution rate is defined as the ratio of the difference between the maximum and minimum normal forces to the maximum normal force measured across the belt–workpiece contact region. Compared with a simple belt sander baseline, the proposed system increased the sanded area coverage by 31.85%, from 62.20% to 94.05%, at the curvature value of 0.47, and by 8.49%, from 81.21% to 89.70%, at the curvature value of 1.37. The distribution rate improved by 113% at the curvature value of 0.47 and by 16.7% at the curvature value of 1.37. Under identical operating conditions of 50 mm belt width, 300 rpm, and five repeated trials, these results indicate higher area coverage and more uniform force distribution relative to the baseline.

Belt sanding is an effective manner of material processing and widely used to improve the surface roughness and obtain high polishing glossiness. During the belt sanding process, the contact condition exhibits more complexity than grinding due to the flexibility of the belt. For the sanding application where surface glossiness is expected, it always involves multiple sanding as well as polishing passes. This makes the analytical modeling of the surface generation as well as its impact on glossiness formation complicated in this multi-pass operation. In this paper, the surface generation model for multi-pass sanding operation is established through the development of the virtual sanding belt model and the multi-pass kinematics simulation of the sanding process. As for the belt-workpiece contact zone, the 3D Hertz contact model is incorporated into the kinematics simulation to duplicate the real contact condition for multi-pass sanding. Furthermore, the critical surface topography parameters are identified to establish the correlation with belt sanding parameters. Finally, surface topography parameters related with glossiness properties, e.g., surface roughness Sq , surface height distribution kurtosis Ku , surface height distribution skewness Sk , and surface correlation lengths Lx and Ly , are studied for optimal sanding process parameter analysis. The optimal sanding condition for ideal glossiness should be that the rotation speed should be beyond 1200 r/min, and the workpiece feedrate should be below 50 mm/s.

The aim of this paper is the issue of a sustainable manufacturing process in the context of woodworking by sanding, as one of the most important technological operations before its final treatment, focusing on a selected pillar of sustainable manufacturing process, waste management. The first step of the experiment was to optimize the pressures of the sanding means on the surface. The optimal pressure of 1.04 N·cm−2 was chosen. The second level was to obtain the wear curves of the abrasive means with grain size 80 (evaluated by wood removal) and the optimal pressure in dependence on the sanding direction (along and perpendicular to the wood fibres and in the direction of 60° to the wood fibres) and different types of woods (beech, oak, alder, pine). The set parameters were suitable for beech and were not suitable for alder and pine. By extending the operating life of the sanding belts via appropriate choice of input factor settings it can be influenced metrics of pillar waste management-savings of material and waste minimization.

This research aimed to determine the impact of the mechanical densifying process of wood material on the varnish surface adhesion strength. Specimens from black pine (Pinus nigra) and Uludag fir (Abies bornmuelleriana Mattf.) were subjected to densification in a hydraulic press at 140 °C to the extent of 25% and 50% in the radial direction. While densification increased the surface adhesion strength of the varnish layer in black pine, the value decreased in fir. Regarding the interaction between densification ratio, surface treatment, and wood type, the highest surface adhesion strength of the varnish layer was found in black pine + unsanded surface + 25% densification, and the lowest was in Uludag fir + unsanded surface + 50% densification. It can be stated that the densification process creates high adhesion values for the polyurethane varnish in the black pine wood type. The sanding process has an intensifying effect on these values, and the products that were obtained from the polyurethane varnished samples do not require sanding. Considering these situations can provide significant advantages in projects with wood materials subjected to the densification process.

Abrasive belt sanding plays an important role in wood processing. The abrasive grits on the belt perform similar to small cutting tools with negative rake angles. In this study, a series of single-grit scratching tests were carried out on Sugar maple workpieces to investigate the cutting characteristics of two different abrasive-grit shapes. The spherical cone grits had two kinds of included angles, and the triangular pyramid grits provided two cutting forms: one main cutting edge and two side cutting edges as well as two main cutting edges. Both scratching along and across the wood grain direction were conducted. In all cases, the material deformation and surface creation were analyzed, as well as cutting force. Several physical cutting models were established to help further understand the cutting mechanism. A new method was proposed to evaluate the energy consumption of single-grit scratching. The results showed that triangular pyramid grits with sharp cutting edges could sever wood fibers more efficiently, while spherical cone grits are prone to make material plastic deformation mainly manifested as superficial densification and pile-up. When scratching along the wood grain, the triangular pyramid grit with two main cutting edges showed the best cutting performance with better surface quality. It was also shown that the cutting force ratio of spherical cone grits was apparently less than that of triangular pyramid grits. The overall cutting power for spherical cone grits was remarkably higher than that for triangular pyramid grits for both scratching along and across the wood grain, which indicates that triangular pyramid grits have higher cutting efficiency and power utilization.

Jernang rattan is a resin known as “dragon’s blood” and belongs to e family arecaceae. Its uses vary, including being a source of supply for the ceramics, jewelry, glass, textile, and pharmaceutical industries. This study is to determine the germination response of rattan jernang seeds ( Daemonorops didymophylla Becc.) in various treatments of dormancy of rattan jernang seeds. The research was conducted in Silangit, Siborongborong District, North Tapanuli Regency, starting from April 2023 to July 2023. The study used a non-factorial Randomized Block Design (RBD). The treatment factors are: P0 (seeds without treatment / control), P1 (soaking seeds with ordinary water 24 hours), P2 (scarification of seeds / sanding), P3 (soaking seeds with KNO 3 0.5% 24 hours) and P4 (soaking seeds with coconut water 24 hours). The parameters observed are growth potential, germination test includes the percentage of normal sprouts and the percentage of dead sprouts. The conclusions were obtained soaking treatment of rattan jernang seeds in 0.5% KNO 3 solution for 24 hours had a very real effect on on the percentage of germination, the percentage of normal sprouts and the percentage of dead sprouts.