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17,321 result(s) for "Strain gauges"
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Ultra-sensitive and resilient compliant strain gauges for soft machines
Soft machines are a promising design paradigm for human-centric devices 1 , 2 and systems required to interact gently with their environment 3 , 4 . To enable soft machines to respond intelligently to their surroundings, compliant sensory feedback mechanisms are needed. Specifically, soft alternatives to strain gauges—with high resolution at low strain (less than 5 per cent)—could unlock promising new capabilities in soft systems. However, currently available sensing mechanisms typically possess either high strain sensitivity or high mechanical resilience, but not both. The scarcity of resilient and compliant ultra-sensitive sensing mechanisms has confined their operation to laboratory settings, inhibiting their widespread deployment. Here we present a versatile and compliant transduction mechanism for high-sensitivity strain detection with high mechanical resilience, based on strain-mediated contact in anisotropically resistive structures (SCARS). The mechanism relies upon changes in Ohmic contact between stiff, micro-structured, anisotropically conductive meanders encapsulated by stretchable films. The mechanism achieves high sensitivity, with gauge factors greater than 85,000, while being adaptable for use with high-strength conductors, thus producing sensors resilient to adverse loading conditions. The sensing mechanism also exhibits high linearity, as well as insensitivity to bending and twisting deformations—features that are important for soft device applications. To demonstrate the potential impact of our technology, we construct a sensor-integrated, lightweight, textile-based arm sleeve that can recognize gestures without encumbering the hand. We demonstrate predictive tracking and classification of discrete gestures and continuous hand motions via detection of small muscle movements in the arm. The sleeve demonstration shows the potential of the SCARS technology for the development of unobtrusive, wearable biomechanical feedback systems and human–computer interfaces. Strain gauges with both high sensitivity and high mechanical resilience, based on strain-mediated contact in anisotropically resistive structures, are demonstrated within a sensor-integrated, textile-based sleeve that can recognize human hand motions via muscle deformations.
Concise Historic Overview of Strain Sensors Used in the Monitoring of Civil Structures: The First One Hundred Years
Strain is one of the most frequently monitored parameters in civil structural health monitoring (SHM) applications, and strain-based approaches were among the first to be explored and applied in SHM. There are multiple reasons why strain plays such an important role in SHM: strain is directly related to stress and deflection, which reflect structural performance, safety, and serviceability. Strain field anomalies are frequently indicators of unusual structural behaviors (e.g., damage or deterioration). Hence, the earliest concepts of strain sensing were explored in the mid-XIX century, the first effective strain sensor appeared in 1919, and the first onsite applications followed in the 1920′s. Today, one hundred years after the first developments, two generations of strain sensors, based on electrical and fiber-optic principles, firmly reached market maturity and established themselves as reliable tools applied in strain-based SHM. Along with sensor developments, the application methods evolved: the first generation of discrete sensors featured a short gauge length and provided a basis for local material monitoring; the second generation greatly extended the applicability and effectiveness of strain-based SHM by providing long gauge and one-dimensional (1D) distributed sensing, thus enabling global structural and integrity monitoring. Current research focuses on a third generation of strain sensors for two-dimensional (2D) distributed and quasi-distributed sensing, based on new advanced technologies. On the occasion of strain sensing centenary, and as an homage to all researchers, practitioners, and educators who contributed to strain-based SHM, this paper presents an overview of the first one hundred years of strain sensing technological progress, with the objective to identify relevant transformative milestones and indicate possible future research directions.
Development and Application of Resistance Strain Force Sensors
Resistance strain force sensors have been applied to monitor the strains in various parts and structures for industrial use. Here, we review the working principles, structural forms, and fabrication processes for resistance strain gauges. In particular, we focus on recent developments in resistance stress transfer for resistance strain force sensors and the creep effect due to sustained loads and/or temperature variations. Various error compensation methods to reduce the creep effect are analyzed to develop a metrology standard for resistance strain force sensors. Additionally, the current status of carbon nanotubes (CNTs), silicon carbide (SiC), gallium nitride (GaN), and other wide band gap semiconductors for a wide range of strain sensors are reviewed. The technical requirements and key issues of resistance strain force sensors for future applications are presented.
Graphene as a Piezoresistive Material in Strain Sensing Applications
High accuracy measurement of mechanical strain is critical and broadly practiced in several application areas including structural health monitoring, industrial process control, manufacturing, avionics and the automotive industry, to name a few. Strain sensors, otherwise known as strain gauges, are fueled by various nanomaterials, among which graphene has attracted great interest in recent years, due to its unique electro-mechanical characteristics. Graphene shows not only exceptional physical properties but also has remarkable mechanical properties, such as piezoresistivity, which makes it a perfect candidate for strain sensing applications. In the present review, we provide an in-depth overview of the latest studies focusing on graphene and its strain sensing mechanism along with various applications. We start by providing a description of the fundamental properties, synthesis techniques and characterization methods of graphene, and then build forward to the discussion of numerous types of graphene-based strain sensors with side-by-side tabular comparison in terms of figures-of-merit, including strain range and sensitivity, otherwise referred to as the gauge factor. We demonstrate the material synthesis, device fabrication and integration challenges for researchers to achieve both wide strain range and high sensitivity in graphene-based strain sensors. Last of all, several applications of graphene-based strain sensors for different purposes are described. All in all, the evolutionary process of graphene-based strain sensors in recent years, as well as the upcoming challenges and future directions for emerging studies are highlighted.
Comparative Study of Strain Measurement Techniques for Assessing Creep in CFRP Tendons
The long-term viscoelastic behaviour of epoxy matrices in Carbon Fibre-Reinforced Polymer (CFRP) tendons can lead to creep strains which must be accurately quantified to improve the current necessarily conservative design guidelines for bridge applications. However, the task of experimentally capturing such strains—typically in the range of 0.05%—requires sensors with reliable long-term accuracy and precision. This study investigates creep in CFRP tendons subjected to sustained tensile loading at 80% (for 7 days) and 88% (for 22 h) of their ultimate tensile strength. Four strain sensing techniques were employed to capture the creep strains of the CFRP tendons: bonded metal foil strain gauges, a contact extensometer, Digital Image Correlation, and distributed fibre optic strain sensing. This work precisely quantifies—for the first time in CFRP creep testing—the influence of experimental artefacts on the performance of the strain sensors, including test rig movement, temperature sensitivity, and localised surface inhomogeneities. Results reveal significant measurement distortions: the extensometer recorded strain increases of 250% during tendon slip, while distributed fibre optics detected localised strain peaks reaching 150% of the surface average. These findings demonstrate that sensor-induced noise can substantially contaminate creep strain data, underscoring the critical need for rigorous experimental protocols and thorough sensor validation in CFRP creep studies.
Reinforcement Strains in Reinforced Concrete Tensile Members Recorded by Strain Gauges and FBG Sensors: Experimental and Numerical Analysis
Experimental and numerical studies have been carried out on reinforced concrete (RC) short tensile specimens. Double pull-out tests employed rectangular RC elements of a length determined not to yield any additional primary cracks. Tests were carried out with tensor strain gauges installed within a specially modified reinforcement bar and, alternatively, with fibre Bragg grating based optical sensors. The aim of this paper is to analyse the different experimental setups regarding obtaining more accurate and reliable reinforcement strain distribution data. Furthermore, reinforcement strain profiles obtained numerically using the stress transfer approach and the Model Code 2010 provided bond-slip model were compared against the experimental results. Accurate knowledge of the relation between the concrete and the embedded reinforcement is necessary and lacking to this day for less scattered and reliable prediction of cracking behaviour of RC elements. The presented experimental strain values enable future research on bond interaction. In addition, few double pull-out test results are published when compared to ordinary bond tests of single pull-out tests with embedded reinforcement. The authors summarize the comparison with observations on experimental setups and discuss the findings.
Reciprocating Arc Silicon Strain Gauges
Currently, silicon-strain-gauge-based diaphragm pressure sensors use four single-gauge chips for high-output sensitivity. However, the four-single-gauge configuration increases the number of glass frit bonds and the number of aluminum wire bonds, reducing the long-term stability, reliability, and yield of the diaphragm pressure sensor. In this study, a new design of general-purpose silicon strain gauges was developed to improve the sensor output voltage while reducing the number of bonds. The new gauges consist grid patterns with a reciprocating arc of silicon piezoresistors on a thin glass backing. The gauges make handling easier in the bonding process due to the use of thin glass for the gauge backing. The pressure sensors were tested under pressure ranging from 0 to 50 bar at five different temperatures, with a linear output with a typical sensitivity of approximately 16 mV/V/bar and an offset shift of –6 mV to 2 mV. The new approach also opens the possibility to extend arc strain gauges to half-bridge and full-bridge configurations to further reduce the number of glass frit and Al wire bonds in the diaphragm pressure sensor.
Measuring the dynamic wind load acting on standing trees in the field without destroying them
Wind loads are a factor in tree growth, tree architecture, and the occurrence of disasters and forest disturbances, e.g., tree falls. To understand forest ecosystems and manage forests effectively, it is necessary to understand the relationship between wind loads and trees. However, wind speed and direction always vary, which makes it difficult to measure wind loads acting on trees dynamically. We have proposed a method to accurately measure the dynamic wind load ( L w ), the centroid of the dynamic wind load distribution ( C L ), and the dynamic wind load direction ( D L ) using multiple strain gauges attached to a trunk. The advantage of this method is that it can quantify the moment by separating it into L w and C L . However, this method was only validated in a laboratory conditions by applying static loads to a cylinder pole and a small sapling. If this method can be applied to forest environments, it should provide meaningful results in areas such as forest ecology and forest conservation. Thus, in this study, the accuracy of measurement of these values was investigated under natural wind conditions to validate the feasibility of using the proposed method in a real-world field environment. At relatively higher wind speed, the accuracy of L w was less than 10% of the systematic errors and the mean absolute percentage error (MAPE), the accuracy of C L was less than 7.7% of the MAPE, and the accuracy of D L was 12.3° of the mean absolute error (MAE). The influences of wind turbulence, the deformation of tree crown were also investigated. The results show that fluctuations in wind speed, wind direction, and the deformation have little effect on the accuracy of the values. The method employed in this study had sufficient characteristics to measure taller standing trees than the current sample in terms of sampling frequency. Thus, the method employed in this study can be widely used to measure dynamic L w , C L , and D L of standing trees with the above accuracy in real-world field conditions.
Strain evaluation of axially loaded collateral ligaments: a comparison of digital image correlation and strain gauges
The response of soft tissue to loading can be obtained by strain assessment. Typically, strain can be measured using electrical resistance with strain gauges (SG), or optical sensors based on the digital image correlation (DIC), among others. These sensor systems are already established in other areas of technology. However, sensors have a limited range of applications in medical technology due to various challenges in handling human soft materials. The aim of this study was to compare directly attached foil-type SG and 3D-DIC to determine the strain of axially loaded human ligament structures. Therefore, the medial (MCL) and lateral (LCL) collateral ligaments of 18 human knee joints underwent cyclic displacement-controlled loading at a rate of 20 mm/min in two test trials. In the first trial, strain was recorded with the 3D-DIC system and the reference strain of the testing machine. In the second trial, strain was additionally measured with a directly attached SG. The results of the strain measurement with the 3D-DIC system did not differ significantly from the reference strain in the first trial. The strains assessed in the second trial between reference and SG, as well as between reference and 3D-DIC showed significant differences. This suggests that using an optical system based on the DIC with a given unrestricted view is an effective method to measure the superficial strain of human ligaments. In contrast, directly attached SGs provide only qualitative comparable results. Therefore, their scope on human ligaments is limited to the evaluation of changes under different conditions.
A Strain-Based Intelligent Tire to Detect Contact Patch Features for Complex Maneuvers
Tires are essential components of vehicles and are able to transmit traction and braking forces to the contact patch, contribute to directional stability, and also help to absorb shocks. If these components can provide information related to the tire–road interaction, vehicle safety can be increased. This research is focused on developing the tire as an active sensor capable to provide its functional parameters. Therefore, in this work, we studied strain-based measurements on the contact patch to develop an algorithm to compute the wheel velocity at the contact point, the effective rolling radius and the contact length on dynamic situations. These parameters directly influence the dynamics of wheel behavior which nowadays is not clearly defined. Herein, hypotheses have been assumed based on previous studies to develop the algorithm. The results expose to view an experimental test regarding influence of the tire operational condition (slip angle, vertical load, and rolling velocity) onto the computed parameters. This information is used to feed a fuzzy logic system capable of estimating the effective radius and contact length. Furthermore, a verification process has been carried out using CarSim simulation software to get the inputs for the fuzzy logic system at complex maneuvers.